1, what are the requirements for running a non-burning brick factory? How much do you need to invest?
Answer: As long as you have 1-2 kinds of fly ash, slag, coal gangue, slag, sand, stone powder and construction waste in your local area, and have a site of more than 500㎡, you can run a baking-free brick factory. We tailor your investment plan from 1 10,000 yuan to110,000 yuan, covering an area ranging from 500m2 to 40mu. You can set up a factory on a large scale, or you can grow from small to large.
2. What is the strength of unburned block bricks compared with clay red bricks? What is its service life?
Answer: The quantity of clay sintered brick (240× 1 15×53mm) is generally 75 to 100. The baking-free brick produced by our company is designed in strict accordance with the standard above 100, and its strength completely reaches the national standard, and the highest compressive strength can reach 18Mpa. Due to the reaction between fly ash and pozzolan of other materials, calcium silicate hydrate and calcium aluminate gel are generated to fill the pores, enhance the cohesive force, promote the long-term growth of strength, and have good durability, corrosion resistance and stability. Theory and practice prove that its later strength increases and its service life is longer than that of clay brick.
3. What raw materials are used to produce unburned block bricks with the lowest cost? How does its cost compare with that of clay bricks?
Answer: As long as you have industrial waste resources such as fly ash, slag, coal gangue, sand, stone powder and slag, which material is the most abundant and cheapest, the cost of producing block bricks with this material is the lowest. Because the production process is free of burning and steaming, the production cost is lower than that of clay sintered brick. In addition, in order to vigorously promote new wall materials, the state implements tax exemption for baking-free brick factories. For the use of clay bricks to build houses, the 8 yuan Wall Reform Fund will be levied per square meter to subsidize the new wall material factory. In this way, the wall cost per square meter is 16.58 yuan (in fact, each baking-free brick has an advantage of 0.1/4 yuan before it is sold).
4. Can hollow blocks only be used as fences and infilled walls?
A: In the 1980s, the production of hollow blocks in China was in the primary stage, and the backward technology left a bad impression on people, thinking that they could only make fences. With the development of science and technology, blocks have been widely used in non-bearing walls and bearing walls. The load-bearing hollow block bricks produced by professional technology are the leading products of load-bearing wall materials. According to different requirements, products with different grades such as compressive strength 1.5MPa- 18MPa can be produced, which can be used for load-bearing walls above 5.0MPa and non-load-bearing walls with frame structure below 5.0MPa, and the strength of load-bearing block bricks can be completely higher than that of clay sintered bricks.
5. Is the hydraulic transmission bricklaying machine better than other transmission bricklaying machines?
Answer: People who have this idea mainly don't know much about the pressure of hydraulic drive molding machine and the vibration system of block molding during vibration molding. Take BH3- 1 molding machine produced by American Bessel Company as an example. In the process of vibration molding, the oil pressure of the plunger cylinder decreases synchronously with the vibration compaction of the mixture in the mold box. At this time, the ram cylinder is in a low-pressure floating state, so it is impossible to exert great pressure. In addition, if a large pressure is applied during vibration molding, it means that the vibration load is greatly increased, the amplitude is greatly attenuated, and the vibration system cannot vibrate. Therefore, whether it is hydraulic transmission or pneumatic or mechanical transmission molding machine, block molding mainly relies on vibration to make materials dense and form high strength. In fact, the strength of block is directly related to the gradation and formula of raw materials. In addition, there is little difference in the molding output of hydraulic transmission, pneumatic transmission or mechanical transmission block molding machine, and the output mainly depends on the configuration of its auxiliary machines and the automatic design of the whole production line.
6. Does the wall brick produced by your bricklaying machine have high water absorption? Is it easy to plaster? Will there be cracks in the wall during construction? What if I need half a brick?
A: In the long-term research and practice, our company has mastered the influence of gradation, density, additives and other factors on the later construction of block. Taking the block with strength grade of 10MPa as an example, its water absorption is 5%, which is lower than that of clay sintered brick (10 MPa) and its impermeability is higher than that of clay sintered brick. Because of its proper gradation, the plaster will not fall off. Production and construction are carried out in strict accordance with the design specifications and construction procedures of blocks, and cracks will not occur in the wall. (Design is the key, construction is the guarantee) If the intensity of non-burning block brick is about 10MPa, you can directly cut the half brick into seven points with a tile knife, or you can use a matching mold to produce the half brick into seven points.
7. How to choose the equipment to run the baking-free brick factory? The bigger the equipment, the better?
A: Equipment selection should be based on its own capital and market conditions. Secondly, according to the production experience of some domestic baking-free brick factories, the output of a large automatic block production line is often not as guaranteed as that of a production line composed of several small bricklaying machines. No matter which link of an automatic block production line breaks down, the whole line will stop production, even if one of the production lines composed of multiple block makers breaks down, the rest can still be produced normally; Moreover, the production line composed of several small bricklaying machines has much less investment and is easy to maintain and manage than the automatic production line with the same output scale. In addition, multiple bricklaying machines are convenient for the split production of various specifications of unburned block bricks, and there is no need to change molds frequently.
8. How to choose a site for setting up a baking-free brick factory?
Answer: Please refer to the following suggestions for the location of the baking-free brick factory:
(1) As far as possible, building a factory near waste residue resources can greatly save raw material freight and handling fees.
(2) Choose a place with convenient water, electricity and transportation for production and sales as soon as possible.
(3) Try to choose suburbs or places far away from residential areas to avoid unnecessary disputes.
(4) It is possible to lease old factories, sites or sintered brick factories that have stopped production, which can reduce the investment cost.
9. I took over the production of baking-free bricks in your company. What is the guarantee of success?
A: We guarantee the success of your business:
(1) We will ensure that your resources, land, hydropower facilities and funds are put into production after demonstration.
(2) We guarantee that your raw materials are put into production after testing and appraisal, rather than simply selling equipment.
(3) After accurate cost accounting of your resources, it is more profitable to put local clay sintered bricks into production.
(4) We will make accurate investment analysis for you, such as annual benefit, payback period, break-even and so on.
(5) A large number of successful witnesses make you full of confidence in production.
(6) Free on-site installation, debugging and training, and implementation of turnkey project.
(7) Hold production and operation exchanges with customers from time to time, so that you can master the most advanced production management experience at any time.
(8) Our strong technical strength and all-round service are the greatest guarantee for your success.
10, run a baking-free brick factory. I'm an amateur and inexperienced, okay?
A: From layman to expert, I do everything. It doesn't matter if you have no experience. Our company will provide all-round training for every investor, so that you will eventually become an inexperienced expert. You just have to choose the right venue, the water and electricity are in place, and the rest will be left to us. We will carry out the turnkey project for you, help you get on the horse and give you a ride.
1 1. I want to run a baking-free brick factory, but there are many clay sintered brick factories in the local area. How should I face the competition?
A: No-burning block bricks will definitely occupy the clay sintered brick market for the following reasons:
(1) With the long-term publicity of the national policy of "protecting land resources and eliminating Qin bricks and Han tiles", every unit and people have a certain understanding of the negative effects of clay sintered bricks.
(2) The local government has increased the efforts to levy land resource tax and various fees on the clay sintered brick factory, and the clay sintered brick factory will eventually close down and switch to production.
(3) The local government will add about 8 yuan/㎡ to the use of clay sintered bricks, and the wall reform will be incorporated into the legal system. Although the ex-factory price of clay fired brick is about 0. 13 yuan/block, the actual use of clay fired brick is already 0. 19 yuan/block. Non-fired block brick has incomparable advantages in terms of lower cost, long service life, environmental protection and energy saving, and participation in market competition.
(4) If there are more clay sintered brick factories and fewer non-sintered brick factories in your place, it means that your local market is very good, so it is indeed timely to set up a non-sintered brick factory when the clay sintered brick factory is not setting. In the future, the market of non-burning block will be prosperous and hot.
12, why do you have to act immediately as long as you have the basic conditions for running a non-fired block brick factory?
A: Wealth = good projects+opportunities.
While you notice this project, perhaps people around you are also paying attention to this project, and the indispensable condition for running a non-burning brick factory is resources. Unlike the previous clay sintering brick factory, you can occupy land and borrow soil at will without worrying about resources. The resource channels of fly ash, coal gangue and other waste residues used to run a baking-free brick factory are relatively specific, and most of them are piled up in a relatively concentrated place. Whoever builds a factory first will monopolize the source of materials, occupy the market and prevent latecomers from participating in the competition. When you hesitate and delay time, this factor of production is likely to be preempted by others, and you can only lose an opportunity to start a business and get rich.
13. How long does it usually take from preparation to formal production?
Answer: Run a baking-free brick factory. After you place an order, you can transport the equipment to your local area, and it can be installed and put into production in a week or so. It takes about half a month to install and put into production in a large automatic baking-free brick factory.
14, conclusion: no-burning block brick project.
From the perspective of market prospects-in line with national industrial policies, the market space and market potential are huge.
From the point of product performance-baking-free brick has durability, corrosion resistance and stability, and its unique performance is irreplaceable by other materials, which can completely replace clay sintered brick and has strong market competitiveness.
From a technical point of view-the series of unburned block bricks produced by using fly ash and industrial waste residue developed by our company have advanced technology and good equipment performance, which reduces the investment in fixed assets for investors, improves production efficiency and increases economic benefits.
From the perspective of economic benefits, the baking-free brick project has the advantages of small investment, quick effect, large market and smooth sales. It is a sunrise industry with sustainable development, which will surely bring rich benefits to investors.
From the perspective of social benefits, the baking-free brick project can make full use of industrial waste residue such as fly ash, reduce environmental pollution, save energy and reduce consumption, turn waste into treasure, and protect land resources. It has good social benefits and is a new industry strongly supported by the government.