20 1 1 # # Equipment Maintenance Plan \x0d\ 1. Purpose \x0d\ According to the requirements of the company's production equipment management procedures, this year's maintenance plan is formulated. Keep the factory infrastructure and equipment in good condition, ensure the efficiency of the use process and ensure the continuous and stable production. \x0d\2。 Scope \x0d\ is applicable to the control and management of infrastructure and equipment in our factory. \x0d\3。 Responsibilities \x0d\3. 1 The production department is the main management department for equipment maintenance. Responsible for the management of factory infrastructure and equipment. \x0d\3.2 The production department is responsible for establishing management files, formulating equipment operation specifications and managing facilities and equipment in the whole process according to the actual conditions of the factory's infrastructure and equipment. \x0d\3.3 The production department is responsible for the repair, maintenance and operation management of all facilities and equipment. \x0d\4 working procedures \x0d\ In the process of using the equipment, with the increase of working hours, the technical performance of various mechanisms and parts gradually deteriorates due to the influence of friction, corrosion, wear, vibration, impact, collision and accidents. \x0d\4. 1 maintenance operation \x0d\ According to the nature of maintenance operation, it can be divided into cleaning, inspection, fastening, lubrication, adjustment, inspection and supplementary operation. The inspection shall be carried out by the inspection department designated by the state or by the full-time inspectors of our company. \x0d\ 1) Cleaning, inspection and supplementary operations are generally carried out by equipment operators. \x0d\2) Fastening, adjusting and lubricating operations are generally completed by mechanics. \x0d\3) Pressure vessel operation should be carried out by professionals. \x0d\4) Electrical work should be carried out by professionals. \x0d\5 Maintenance system \x0d\ The company's equipment maintenance system is based on prevention and the principle of man-hour quota, which is divided into daily maintenance, primary maintenance, secondary maintenance, tertiary maintenance and seasonal maintenance. \x0d\ The classification and operation contents of equipment maintenance shall be subject to the changes of technical conditions in actual use; Structure of equipment; Conditions of use; Environmental conditions, etc. According to the wear and aging laws of parts and components, projects with similar concentration should be maintained before normal wear and aging will be destroyed, so as to keep the equipment clean, find and eliminate hidden dangers, prevent early damage of the equipment and achieve the purpose of maintaining the normal operation of the equipment. \x0d\5. 1 Daily maintenance of equipment \x0d\ Daily maintenance of equipment is the basis of maintenance at all levels, which is directly related to operation safety, energy consumption and service life of parts. Equipment operators are responsible for daily maintenance, and their operation centers mainly focus on cleaning, replenishment, safety and inspection, and adhere to the three inspection systems before construction, during operation and after operation. Check the reliability of operating mechanism, operating parts and safety protection devices, keep the whole machine and all assembled parts clean, ensure proper lubrication and tighten loose parts. \x0d\5. 1. 1 Work items before starting the equipment. \x0d\ 1) Clean the equipment and remove sundries unrelated to production. \x0d\2) Check whether all indicating instruments, meters, operation buttons, handles and emergency stop buttons are normal. \x0d\3) Check all parts for water leakage, air leakage and electric leakage. \x0d\5. 1.2 Inspection of equipment during operation. \x0d\ 1) Pay attention to the working conditions of various instruments and meters, and check whether there are any abnormal sounds in various parts. \x0d\2) Pay attention to whether the safety components are normal during operation. \x0d\3) In case of any abnormality, report it to the person in charge of the relevant department in time. \x0d\5. 1.3 Post-work matters \x0d\ 1) Clean the outside of the equipment, remove the production materials in the pipes and containers, and clean all components. \x0d\2) Drain the remaining water in the system, check the quality of lubricating oil, and replenish the oil as needed. \x0d\3) Eliminate defects and faults found in operation. \x0d\5.2 Maintenance of equipment \x0d\ Maintenance of equipment is an important link in rational use of equipment. Mandatory maintenance system must be used instead of defect maintenance, maintenance instead of maintenance, and frequent large-scale demolition and unloading. \x0d\ Equipment maintenance is under the guidance of the idea of putting prevention first, and the equipment maintenance work items are organized together according to the length of the cycle and carried out at different levels on a regular basis. The regular maintenance of equipment is divided into primary maintenance, secondary maintenance and tertiary maintenance. \x0d\5.2. 1 primary maintenance \x0d\ primary maintenance is the basis of technical maintenance at all levels, and technical management departments at all levels must attach great importance to the quality of primary maintenance. Professional maintenance personnel are responsible for the implementation. The main work content is mainly cleaning, lubricating and fastening, and checking the operation and indication of instruments, meters, safety parts, various valves and lubricating oil levels. \x0d\5.2.2 Secondary maintenance \x0d\ The secondary maintenance of equipment focuses on cleaning, inspection, adjustment and calibration. Professional maintenance personnel are responsible for the implementation. In addition to the first-class maintenance, check the lubricating oil of moving parts, clean all kinds of filters, check the reliability of safety parts, eliminate hidden dangers, adjust the cooperation of vulnerable parts, check the wear degree of rotating moving parts, check indicating instruments and meters, control instruments and meters, prolong the service life and maintain the technical performance of equipment. \x0d\5.2.3 Three-level maintenance \x0d\ Three-level maintenance focuses on disassembly, cleaning, inspection and adjustment. Dismantle and inspect the gear speed change and electromagnetic transmission, remove dirt and coking, disassemble, clean and inspect all components when necessary, eliminate hidden dangers and defects, conduct a comprehensive inspection of equipment, derust and touch up paint when necessary, and inspect and test electrical equipment. \x0d\5.2.4 Seasonal Maintenance \x0d\ The temperature in winter and summer in this city is quite different, and the working conditions of the equipment have also changed obviously. Therefore, before entering the winter and summer season, seasonal maintenance should be combined with secondary maintenance to avoid poor equipment performance and parts damage caused by temperature change. \x0d\5.3 Fault maintenance during use \x0d\ In case of mechanical equipment failure during production, the team leader shall be informed in time to contact the maintenance personnel for maintenance, and the Equipment Maintenance Record Sheet shall be filled in. After the maintenance, the user will check before normal operation. \x0d\5.4 Maintenance Plan \x0d\ Daily routine maintenance shall be carried out by operators as required, and equipment maintenance personnel shall carry out "three-level maintenance" every three months.