01

The equipment, instruments, tools, workbenches, item cabinets, shelves and materials at the operating site?

Inspection standards:

The 5S management responsibility of the operating site is clear;

The operating site is managed in a fixed position, with a fixed position map and posted in a conspicuous location, neatly arranged and orderly and in line with the fixed position map;

The classification of equipment, instruments, tooling, tools, and materials, etc., is reasonable and orderly, and is easy to locate and access;

The site is no useless or long-needed items. Useless or long unused items;

operation site equipment oil, liquid running, bubbling, dripping, splashing, dust, daggers, spraying and other sources of pollution are effectively controlled to keep the site clean and tidy

(one of the following conditions) 0 points

1. the operation site is not responsible for the implementation of the zoning;

2. the operation site does not implement the management of the fixed position, the absence of the fixed position map;

2. the operation site is not the implementation of the management of the fixed position, no map;

(with the following conditions) 0 points

1. the operation site has not been implemented.

(one of the following conditions) 1-10 points

1. Can not use the equipment, instruments, tooling, fixtures and gauges centrally placed in the site in an orderly manner;?

2. Equipment oil, liquid running, bubbling, dripping, leaking, splashing and other sources of pollution have not been timely and effective control;

3. More than 2 months without the use of materials stored in an orderly manner at the scene;?

4. Toolbox (car, cabinet) items and tools mixed in an orderly manner;

5. Workbench, items in the cabinet are not arranged in categories;

6. The work site has a requirement for temperature and humidity, no temperature and humidity control measures.

(one of the following) 11-20 points

1. production site management, but there are still 20% of the items are not placed in accordance with the requirements of the set;

2. equipment intact rate of 80% or more; equipment, oil, liquid running, bubbling, dripping, leaking more than 80% of the phenomenon effectively controlled;

2. equipment, equipment, equipment, equipment, equipment, oil, liquid, dripping, leaking more than 80% of the phenomenon effectively controlled.

3. equipment, instruments, tooling, etc. to maintain a good state, but dirty, maintenance is not timely;

4. production site has more than 1 month to be used in the material, and placed in an orderly manner;

5. production site waste of oil and liquid is not collected in a timely manner;

6. tooling, gauges, inspection and calibration of a timely basis; but not neatly arranged;

7. Toolbox (car, cabinet) within the tools, edged tools, etc. Clearly categorized, fixed placement;

8. temperature and humidity control measures, no record.

(one of the following conditions) 21-30 points

1. The operation of the site to fully implement the management of positioning;

2.

2. equipment integrity rate of 85% or more; equipment, oil, liquid running, bubbling, dripping, leaking more than 85% of the phenomenon has been effectively controlled;

3. production site within 15 days of the material to be used, and placed in an orderly manner, clearly labeled;

4. the production site of the material to be used within 15 days of the material, and placed in an orderly manner, clearly labeled;?

4. Instruments, meters, tooling, etc., in accordance with the provisions of the timely inspection and calibration, and to do a neat, fixed placement;

5. Toolbox (cabinet) tools, cutting tools, etc., clearly categorized, orderly fixed placement, but the number of more than the minimum limit;?

6. workbench, cabinet items reasonably categorized and placed in an orderly manner, but the number is too much;

7. 20% of the jigs and fixtures, equipment and instruments accounted for the inspection point is not wiped thoroughly, there is dust and dirt;

8. toolboxes, benches and other storage of cutting edge 70% of the protective measures;

9. toolboxes (cabinets), tools, cutting edge, and so on, clearly categorized and placed in an orderly manner, but the number exceeds the minimum limit.

9. Tooling fixtures (measurement, mold) and machine tool accessories to maintain a good working condition, and to do a neat, partitioned classification of fixed placement, 70% of the implementation of the "one to one" identification;

10. temperature and humidity control meet the requirements and have a complete record.

(one of the following conditions) 31-40 points

1. The work site to achieve set management, visual management, color management and other advanced management methods;?

2. equipment integrity rate of 90% or more; equipment, oil, liquid running, bubbling, dripping, leaking more than 90% of the phenomenon is effectively controlled;?

4. Toolbox (cabinet) clean, tools, items, etc. have a limited control, to achieve positioning, quantitative placement;

5. Workbench, items cabinet clean, reasonable classification of items, fixed and orderly placement, and have a limited control;?

6. Toolboxes, workbenches and other storage of 95% of the cutting edge with protective measures;?

7. placed in the workplace equipment racks, tooling, machine tool accessories, such as zoning, classification and positioning, 85% of the implementation of the "one-to-one" identification; 8. 90% of the implementation of the general tool "trace management".

(one of the following conditions) 41-50 points

1. equipment and instruments, jigs and fixtures, etc. to maintain a good state, orderly placement, neat and clean;

2. equipment intact rate of 95% or more; equipment, oil, liquid running, bubbling, dripping, leaking more than 95% of the phenomenon has been effectively controlled;

3. production site within three days of the material to be used, and placed in an orderly manner, clearly marked. And placed in an orderly manner, clearly labeled;

4. Toolboxes, workbenches and other storage of more than 95% of the tools have protective measures;?

5. Tooling, machine tool accessories, etc., zoning, classification and positioning, more than 95% of the implementation of the "one to one" identification;

6. 95% of the general tools to achieve the "trace management", and the implementation of the "one to one" identification. "

7. More than 95% of all items are "visualized".

02

The products on site in the operation area

Inspection standard:

The products on the operation site should take protective measures, and the workplace apparatus is complete, intact and effective;

The product status is clearly labeled, and the products to be, under repair and qualified products should be placed in separate areas with clear labels;

The product placement area is clearly labeled.

(one of the following conditions) 0 points

1. Scrap products are not timely cleaned up, long-term storage at the site, no identification;?

2. The end of the site product status labeling;

(one of the following cases) 1-10 points

1. To be, in repair (production) products and qualified products are not partitioned and placed, not labeled;?

2. Products placed directly on the ground or the metal surface of the transfer tool;

3. The site product placement area is not labeled;?

4. Products are mixed with tooling and fixtures.

(one of the following conditions) 11-20 points

1. The site of the product labeling and identification rate of more than 80% of the checkpoints;

2. The site of the workstation equipment intact rate of more than 80% of the checkpoints;

2. The site of the workstation equipment intact rate of more than 80% of the checkpoints;?

3. Products and tooling, fixtures and fixtures are categorized and placed in zones, without identification.

(one of the following conditions) 21-30 points

1. the site of the product labeling rate of more than 90% of the checkpoints;

2. not easy to one-to-one identification of the product, should be distinguished from the shelf (table) times the identification, identification of uniformity and standardization;

3. the product status and placement of the regional labeling in line with the Eurythmia point of more than 90%;

4. the product status and placement of the regional labeling point of more than 90%;

5. the site of the product and fixture classification and partitioning, without identification. p>

4. site station apparatus intact rate of more than 90% of the checkpoints;

5. protection requirements of the product, its protective measures to achieve more than 85% of the checkpoints;

6. different shelves in the same area (table) times of the product, there are product identification;

7. the product and the tooling, jigs and fixtures classified placement, with the logo.

(one of the following conditions) 31-40 points

1. Product status and placement of the region's clear identification, rules and minerals, the rate of labeling?

2. Products with protection requirements, its protective measures to achieve more than 95% of the checkpoints;?

3. Different shelves in the same area (Taiwan) times the product, product identification, identification of uniformity and standardization.

(one of the following) 41-50 points

1. Product storage and protection measures are good, clean, there are reliable anti-scratch, bruise and moisture, rust prevention measures;

2. Product protection, turnover, storage norms and systems are in place;

2. Product protection, turnover, storage norms and systems are in place;?

3. The implementation of the color-coded management of workstation equipment;?

4. All kinds of products, especially small parts, the implementation of the fixed, trace management, etc., to eliminate errors and omissions from the source of the installation and surplus.

03

Documents and records at the work site?

Inspection standard:

Documents at the work site must be the current and valid version;

Documents and records at the work site are neatly arranged, intact and clean.

(The following conditions) 0 points

The site has expired, invalid or unvalidated version of the process technology documents.

(With the following conditions) 1-10 points

The site is placed randomly unrelated to the work of newspapers, books.

(one of the following cases) 11-20 points

1. the site of the use of documents, records, current and effective, accounting for 30% of the checkpoints documents, records are dirty, damaged;

2. documents, records are placed randomly, not neat;

2. documents, records are placed randomly, not neat;

2. documents, records are placed randomly, not neat, not neat.

(one of the following conditions) 21-30 points

1. site use of documents, records, current and effective, categorized and placed in order;

2. More than 80% have taken the appropriate measures to protect the basic neatness.

(With the following conditions) 31-40 points

The documents and records used on site are valid, clean, intact and undamaged.

(With the following conditions) 41-50 points

Documents and records used on site are current and valid, complete and accurate records, and clean storage.

04

The channel and ground demarcation of the operating site

Inspection standard:

The channel is smooth and clean;

The operating area is clearly demarcated, with clear functional zoning, and the demarcation line is uniform in color and specification;

The mobile equipment should be placed in a fixed position, and the demarcation line is uniform in color and specification.

(With the following conditions) 0 points

There is no demarcation between the passage and the work area.

(one of the following conditions) 1-10 points

1. channel has a demarcation, but it is not clear enough, not uniform specification;

2. channel is basically clean, but not flat, potholes and damage;?

3. All movable equipment is not fixed line;?

4. A small number of items occupy the aisles.

(One of the following conditions) 11-20 points

1. The aisle is demarcated, but not clear enough, not uniform;

2. The aisle is basically clean, but uneven, potholes and damage;

4. The aisle is not clear, but the aisle is not clear enough;

5. The aisle is not clear, but the aisle is not clear enough.

3. No more than 20% of the movable equipment is not fixed line;

4. A few areas of the items placed in the channel line or beyond the occupation;

5. Channel elsewhere there are debris, cleaning is not timely.

(one of the following conditions) 21-30 points

1. There are a small number of delineation is not standardized, color is not uniform;?

2. A small amount of uneven access to the work site;?

3. No more than 10% of movable equipment is not fixed delineation;

4. A small number of items on the job site to occupy the channel line, but there is a warning sign.

(one of the following conditions) 31-40 points

1. There are individual ground delineation is not standardized, color uniformity;

2. The site of individual channels are not flat;?

3. No items occupying the channel or occupying the channel line placement.

(one of the following conditions) 41-50 points

1. Ground demarcation specifications, color uniformity and standardization;?

2. The channel is smooth, clear demarcation, clean and smooth.

05

The ground, doors, windows, walls and all kinds of pipes and tubes in the working area

Inspection standards:

The ground in the working area is smooth and clean;

Doors, windows and walls are in good condition and clean;

Garbage containers are cleaned up at the right time, and the cleaning tools are in good condition and neatly placed in an orderly manner;

The working site has sufficient illumination and fresh air circulation;

The working site has sufficient illumination and fresh air circulation;

The working site has sufficient light and fresh air circulation. Adequate lighting, fresh air circulation;

Posting and hanging placards or pictures according to the unified requirements;

Reasonable, standardized and clean layout of all kinds of pipelines and lines.

(One of the following conditions) 0 points

1. The ground is not clean, dirty, messy, poor;?

2. Pipeline corrosion is serious, the arrangement is messy.

(one of the following conditions) 1-10 points

1. No debris on the ground, but there are 3 (including) or more grease, scale and other marks are not dealt with;

2. Doors, windows, floors, walls, ceilings, broken places have been made partially simple to deal with;?

(One of the following conditions) 11-20 points

1. The ground is clean, but not flat enough;?

2. Doors, windows, walls, floors, ceilings are not damaged, 20% of the total number of inspection areas are not clean, there is dust, stains;?

3. Insufficient light in the work area, affecting the work;

4. Part of the work area piping, wiring arrangement is unreasonable, untidy;

5. Compressed air tubes, lighting power lines, etc., randomly placed on the ground or on the parts after use;?

6. The abandoned pipeline is not cleaned up in time.

(one of the following conditions) 21-30 points

1. The work area floor is clean, basically flat;?

2. Garbage facilities are in good condition and clean, placed in a fixed position, and the garbage is not more than 2/3 of the container;

3. Sweeping tools are in good condition and placed in a fixed position;?

4. Work area doors, windows, walls, floors, ceilings are in good condition, 15% of the total number of inspection areas are not clean;?

5. A small number of pipelines in the work area, the line layout is unreasonable, untidy;

6. compressed air tubes, lighting power lines, etc., in a timely manner after the use of rolled up to a good return to the position.

(one of the following conditions) 31-40 points

1. The ground is smooth, clean, windows, doors, walls, neat, light, well ventilated, the rate of failure to meet the standards accounted for Eurythmia parts of the total halo of less than l0%;

2. Various types of pipeline arrangement is reasonable.

(one of the following conditions) 41-50 points

1. The implementation of institutionalized cleaning management, to keep the work site floor, doors, windows, walls clean;?

2. Work site posting and hanging objects in line with the norms;?

3. Industrial pipelines in accordance with GB7231-2003 implementation of color-coded management.

06

Warehouse and storage

Inspection standards:

The layout of the work site is in line with the safety standards, the safety channel is smooth, and the safety protection facilities and fire fighting facilities are complete and effective.

The formulation of a standardized warehouse management system, the actual operation of the system in line with the system;

the implementation of fixed-position management, fixed-position management charts and posted in a prominent position, the classification of items placed in steam and fixed-position charts in line with the;

clean environment, free passage;

accounts and goods in line with the clear identification;

a variety of protective measures, temperature and humidity control measures are effectively implemented. Control measures are effectively implemented.

Networked management of the warehouse;

Neat and orderly arrangement of items in the storage room;

Implementation of visual management, color management and other advanced management methods.

(one of the following conditions) 0 points

1. not implement positioning management, disorderly placement of items, poor access;

2. different state of the product is not labeled, mixing.

2. the product is not a good idea, but it is a good idea.

(one of the following cases) 1-10 points

1. Site layout is not reasonable, does not meet safety standards or safety channels are not accessible, safety, fire safety facilities fail;

2. Special equipment is not registered, not regular maintenance, maintenance, the key safety accessories are not calibrated on a regular basis;

3. To the cushioning of goods to buy 1r area to place, but wo Classification;?

4. There are items occupying the channel;

5. Although the ground is cleaned, but the window sill, corners and other places dirty, messy;

6. There are temperature and humidity control requirements without temperature and humidity control measures.

(one of the following conditions) 11-20 points

1. warehouse items classified according to the regional arrangement, but 20% of the items are not arranged in accordance with the arrangement;

2. different state of the product has a logo, but not placed in the district;

3. movable items are arranged in a fixed position, with a regional line;

4. part of the warehouse procedures, quality certificates, reports, etc. are incomplete, dirty.

5. Part of the warehouse temperature and humidity control measures are not fully implemented, incomplete records;?

6. Storage room items are reasonably classified, but placed in disorder, health is not regularly cleaned;

7. The warehouse is not equipped with adequate and effective fire fighting equipment, fire fighting equipment is not regularly inspected, marking is not uniform.

(one of the following conditions) 21-30 points

1. The implementation of set management, but 10% of the items are not arranged according to the set;

2. Accounts and objects in line with the custodian of the goods are labeled, but the individual labeling is not standardized;?

3. In and out of the warehouse procedures, quality certificates, reports and other complete, clean, fill out the standard;?

4. For items with protective requirements, a small number of protective measures have not been taken;?

5. flammable, explosive and other items, there are appropriate control measures:?

6. Storage room items categorized neatly arranged, orderly, timely cleaning of health;?

7. Regular testing of fire equipment, detailed records, marking conspicuous, uniform and standardized.

(one of the following conditions) 31-40 points

1. The implementation of fixed-position management, neatly arranged items, clearly marked, the implementation of protective measures;?

2. Temperature and humidity control meets the requirements and has a complete record.

Attached is a scoring table for reference:

5S is to organize (SEIRI), rectify (SEITON), clean (SEISO), clean (SEIKETSU), literacy (SHITSUKE)

1. organization

2. rectification

3. cleaning

4. cleaning

5. quality

Lean