Main contents:

1. A newly-built factory generally goes through three basic stages: pre-construction, construction and production.

2. The general layout design of fermentation plant includes five contents: plane layout design, vertical layout design, transportation design, pipeline comprehensive design and greening design.

3. The preliminary work of factory construction includes: project proposal, feasibility study report, design task book, preliminary design and general budget estimate.

4. The factory consists of production workshop, auxiliary workshop, power workshop, administrative department and staff dormitory.

5. According to the scale of the project, the importance of the project, the complexity of technology, the maturity of design conditions and the level of design, the design stage can be divided into three stages, two stages and one stage involving three situations, of which three stages include preliminary design, technical design and construction drawing design. The two-stage design includes: expansion design and construction drawing design.

6. Significance of site selection: In the designated area, according to the necessary conditions of new construction and the characteristics of fermentation plant, conduct detailed investigation and survey, list several schemes for the technical and economic conditions of several possible sites, make comprehensive analysis and comparison, and select the best site.

7. The drawings in the preliminary design stage of the factory mainly include: production flow chart, workshop equipment layout, main production equipment and motor list, and main material estimation table.

8. The task of in-plant transportation is to complete the diversion of goods between warehouses and workshops, freight yards and workshops, and workshops and workshops through various transportation machinery and tools, that is, to ensure the continuous supply of raw materials and fuels in production through transportation organizations, and the products and by-products produced are continuously transported out.

9. Location generally includes two concepts: location and location. Site selection is to investigate and compare the location of the factory in a certain area and its natural environment. Site selection is a thorough investigation, prediction and comparative analysis of the area, site shape and potential technical economy of a factory in a certain place, and the basis for determining the site is made.

10. Site selection can be divided into three stages: preliminary preparation, site investigation and report writing.

1 1. According to the production scale, product structure, plant division and other characteristics of the fermentation plant, there are two forms of road layout in the plant: one is circular, that is, the road is a closed system road network around the buildings and structures of the plant, and the transportation of logistics and people is convenient, safe and efficient, as well as the requirements of fire control. The other is terminal arrangement, in which roads are not circular and each road has its own scattered endpoints.

12. Process flow design and workshop layout design are two main contents of process design, and they are the key steps to determine process calculation, workshop composition, production equipment and its layout.

13. Material balance: According to the law of conservation of mass, the weight of materials introduced into a system or equipment must be equal to the sum of product weight and material loss.

14. The task of the general layout design of the factory is: according to the composition and functional requirements of the factory complex, combined with the site conditions and relevant technical requirements, coordinate and study the spatial and planar relationship of buildings, structures and facilities, correctly handle the layout problems of buildings, transportation, pipelines and green spaces, make full use of the terrain, save the site, and make the completed factory form a reasonable layout, coordinate and orderly production, and coordinate with the surrounding buildings.

15. The selection of process route is a key step in the design of fermentation device, which mainly depends on the source, type and properties of raw materials; Quality and specifications of products; Production scale; Technical level; The natural environment of the factory; Economic rationality.

16. The main tasks of production process design include two aspects: one is to determine the sequence of each production process from raw materials to finished products, that is, to explain the changes and flows of substances and energy in the production process, and which biological reaction or chemical processes and equipment are used, and the other is to draw a process flow chart.

17. The design of production technology generally goes through three stages: schematic stage, sketch stage and flow chart stage.

18. The equipment involved in the fermentation workshop is divided into professional equipment, general equipment and non-standard equipment. Professional equipment refers to professional equipment used only in fermentation plants, such as fermentation tanks and saccharifying pots; General equipment refers to pumps, fans and other equipment that can be used in various industries; Non-standard equipment refers to storage, pools and other facilities used in production workshops except professional equipment and general equipment.

19. Commonly used solid mechanical conveying equipment includes: belt conveyor, bucket conveyor, screw conveyor, etc.

20. Workshop layout design must be based on full investigation and necessary information, as the basis or reference for design. These materials include: production process flow chart; Material balance data and material characteristics; Equipment information; Consumption of public systems, water supply and drainage, supply points, heating, refrigeration, compressed air, external pipeline data, etc. Civil engineering data and labor safety, release and explosion-proof data; Workshop organization and personnel information; The overall layout of the factory; Some standard information about layout.

2 1. Fermentation plant generally consists of production workshop, auxiliary workshop, power workshop, warehouse and yard, three wastes treatment part, administrative welfare part before the plant, etc.

22. The internal composition of the production workshop of a fermentation plant generally includes three parts: production, assistance and life. The production part includes: raw material section, production section, finished product section and recovery section; Auxiliary parts include: ventilation and air conditioning room, power distribution room, workshop laboratory and control room; The living part includes: workshop office, meeting room, dressing room, lounge, bathroom and toilet.

23. For large breweries, the main production workshops are malt workshop, saccharification workshop, fermentation workshop and packaging workshop.

24. Cooling engineering is an important part of brewery, monosodium glutamate factory and fruit winery in fermentation industry. There are many kinds of refrigeration methods, and the mechanical refrigeration method is the most widely used.

25. The characteristics of pipeline layout in fermentation workshop are: selecting suitable pipelines and valves (pollution-proof, seamless steel pipes); Select the correct pipe connection method (including threaded connection, welding and flange connection); Reasonable arrangement of pipelines (minimize pipelines and reduce the chance of bacterial pollution); Eliminate the dead angle of pipeline.

26. Water supply and drainage design is divided into two parts: water supply project and drainage project, in which water supply project includes water intake, water treatment and water transmission and distribution. Drainage works include: drainage pipe network, sewage treatment and utilization.

27. The main task of heating engineering design is the design of boiler room or heating station. Its main contents are: to determine the steam supply for production, heating and living in the whole plant; Determine the steam source of steam supply; Selecting boilers according to steam consumption; Design the boiler room according to the model and quantity of the selected boiler; Boiler water supply and water treatment design; Configure the whole plant steam pipe network, etc.

28. The composition of product cost includes: raw material cost (refers to the processing materials that constitute the product); Expenses for auxiliary materials (directly or indirectly used for production, but not constituting expenses for various materials of products); Fuel cost (the cost of heat source material to provide heating steam for the process); Power consumption fee (energy cost directly consumed by production); Wages of production workers; Production workers' wage surcharge (labor fund, medical expenses, cultural and educational subsidies, welfare subsidies); Workshop expenses (all expenses required for the management and organization of production in the workshop); Enterprise management fee (all expenses incurred by the enterprise management department for managing and organizing production); Promotion expenses (including packaging expenses, transportation expenses, consignment distribution and other commercial expenses).

29. The process design drawing is the main drawing of production process design, which usually includes three aspects: process flow diagram, equipment layout diagram and pipeline layout diagram.

30. Design principle of process route: ensure that the product quality meets the national standards, and the exported products must also meet the quality requirements of the sales area; Try to adopt mature and advanced technology and equipment; Minimize the discharge of "three wastes" and have perfect treatment measures for "three wastes"; Ensure safe production and the safety of personnel and equipment; Mechanization and automation should be adopted in the production process as far as possible to achieve stable and high yield.

The purpose of 3 1. heat balance is to provide basis for process design and operation optimization in quantitative production.

32. Significance of heat balance calculation: Through heat balance calculation, the quota consumption index of energy consumption in the production process is calculated; Accounting data is the basis for selecting equipment types and determining their scale and quantity; It is the basis of organizational management, production, economic accounting and optimization. \

33. The task of pipeline design is to connect the fixed equipment in the workshop with pipelines to make it a complete and coherent production process.

34. Workshop layout: rationally arrange workshop configuration and equipment layout, and determine the length, width, height and building structure type of workshops and sections, as well as the relationship between workshops and sections.

35. Pipeline layout: According to the process flow chart with control points, equipment layout, relevant equipment drawings and relevant drawings and materials of civil engineering, automatic control, electrical and other professions. Reasonable arrangement of pipelines suitable for process operation requirements.

36. In the process of fermentation production, the processes that need water generally include: raw material treatment, culture medium preparation, washing of semi-finished products, temperature-controlled cooling process, and cleaning of equipment and pipelines.

37. In the workshop construction stage, a design task book is needed, in which the process construction task book includes: process pipeline flow chart, workshop layout, budget estimate and other principled changes to the preliminary design; Selection principles of process pipeline materials, fittings and connection methods; Layout principle of process piping; Selection of heat preservation and cold preservation materials; Paint the pipeline; Specification for pipeline installation and acceptance adopted in process pipeline construction design.

38. Wastewater treatment: The behavior of manually operating wastewater to achieve a certain purpose can be divided into three categories according to the operating principle: physical, chemical and biological treatment.

39. Public works: it is an indispensable part to meet the production process design and ensure the normal production of the factory, including water supply and drainage works, heating works, refrigeration works, power supply works, measuring instruments and automatic control works. They complement each other and form an organic whole.