In order to better ensure the normal operation and safety of night production in the factory and strengthen the safety on duty, the post contact notification system is formulated.
1. Each duty post: In case of any abnormality, the person in charge of duty and the person in charge of the department shall be informed regularly, including the on-the-job situation, safety situation, production and operation situation of the personnel in each post, etc.
Second, after each on-site inspection, any abnormal situation found in each post should be reported to the central control room by telephone, and the personnel on duty in the central control room should accurately record the reports of all departments.
Three, it is strictly prohibited for on-the-job personnel to leave their posts and sleep at will, and take the recorded situation as part of the assessment of the bonus for the month.
Four, it is strictly prohibited to post false, concealed, if found, should be punished according to the company's relevant system.
5. The notification record should be sent to the personnel on duty in the dispatching room or the director of the dispatching center at 8: 00 the next day. Details of special circumstances.
Underground and pool operating system
A, underground, pool operations must be signed by the technician in charge of technology and equipment. Determine the matters needing attention and prepare corresponding tools, such as seat belts and ropes.
Second, underground, pool operations, must be a clear division of labor, specify the head, security officer, ambulance personnel. The number of workers shall not be less than 3.
Three, underground, pool personnel to fasten your seat belt, seat belt safety rope should be collected by inoue, pool personnel.
Four, before the well, before the pool forced ventilation. If there is no forced ventilation, it should be naturally ventilated for more than half an hour, and it can only be operated after being detected by combustible gas alarm device. Continuously measure the concentration of harmful gas during operation. If it does not meet the work requirements, it must be put into wells and ponds immediately.
Five, underground, pool personnel work for half an hour, must be replaced.
Six, underground, pool operation is completed, must promptly report to the relevant leaders, and make records.
Production scheduling system
A, production scheduling program
1. All the process parameter adjustment, equipment fault maintenance, power failure, determination and change of test items and test quantities in our factory are notified to relevant departments in the form of work orders. The execution department operates according to the contents of the dispatch order, and the above operations cannot be carried out without the dispatch order.
2. The invoice should have a receipt. Receipt in duplicate, the first copy is signed by the recipient when sending the work order, and then brought back to the dispatching room by the sender for filing; The second copy shall be filled in by the person in charge of the execution department after the execution reason is completed, and sent to the operation department after signing. The content of the second receipt should be the implementation of the dispatch order.
3, scheduling list should be signed by the chief scheduling director and stamped with the scheduling chapter. The dispatch order will take effect when it is delivered to the person in charge of the execution department on duty.
4, each department will be completed every quarter after finishing the implementation of the dispatch list to the operation department for archiving.
5, each department should be in accordance with the system, will be collected operation data, equipment status and other production operation report to the operation department. All departments should report to the production scheduling as soon as possible when they find any abnormal situation during operation, wait for the scheduling sheet and deal with it according to the scheduling sheet. In case of any of the following circumstances, the equipment can be stopped first and then reported, but the situation must be explained to the operation department and the factory director afterwards:
(1) Continued operation may cause personal injury;
⑵ Continued operation will cause great damage to equipment, facilities and process operation.
6, one of the following circumstances, not as planned, but must explain the situation to the operation department and the factory director:
(1) According to the dispatch list, personal injury may be caused;
(2) According to the dispatch list, it will obviously cause great damage to equipment, facilities and process operation.
7. The dispatching room should fill in the dispatching log every day to record the feedback and handling of the dispatching day.
8, after the completion of the dispatch list, should be issued in a timely manner.
9, equipment operation, abnormal notification, fault, accident treatment in the daily do a brief description.
Second, the district daily data reporting system
1, waters
The waters should record the abnormal situation found. During the inspection, it was found that the oxidation ditch, secondary sedimentation tank and other structures were abnormal, such as floating mud, bubbling, mud-water separation, short flow, deviation flow, foam and scum. , production scheduling will promptly notify the relevant personnel to solve. The water area should record the treatment situation and report to the production scheduling in time.
2. Mud area
During the operation, if the personnel in the mud area find equipment failure, the general problems will be recorded and reported to the production scheduling in time; Stop the car immediately when it is serious and fill in the repair application form. After the production dispatcher signs the opinion, it will be repaired by mechanical and electrical maintenance personnel, and the personnel in the mud area will provide support.
When technical problems are found in the mud area, the production scheduling will arrange relevant personnel to solve them, and the water area will record the handling situation and report it to the production scheduling in time.
3. Transformer room
To stop the power supply action, the dispatching room should dispatch an executable instruction unilaterally.
The failure of electrical equipment in the distribution room should be reported to the production dispatcher, who will arrange electromechanical maintenance personnel for maintenance.
4. Laboratory
The laboratory collates the experimental data in the form of reports every day and reports it to the dispatcher. If the data is abnormal, the dispatcher should be informed to prevent possible problems in advance.
Production scheduling determines test items and test quantities in the form of scheduling notice according to production needs.
In case of power failure, the production scheduling shall promptly notify the laboratory to protect the equipment and instruments.
Attachment: frequency schedule of laboratory projects.
List of test frequency of laboratory items
frequency
Sampling name
Daily inspection items
Weekly inspection items
Monthly inspection items
water inlet
COD, BOD5, SS PH, water temperature.
COD, BOD5, SS PH, water temperature, NH3-n.
COD, BOD5, SS PH, water temperature, NH3-N, TP, TN, LAS, animal and vegetable oil, petroleum.
water outlet
COD, BOD5, SS PH, water temperature.
COD, BOD5, SS PH, water temperature, NH3-n.
COD, BOD5, SS PH, water temperature, NH3-N, TP, TN, LAS, animal and vegetable oils, petroleum, chromaticity.
oxidation ditch
SV30，
Microscopic examination, DO
Remarks:
1. Select the control project inspection, and temporarily arrange the water inlet inspection project according to the needs of production and operation; The inspection items of the water outlet are determined according to the requirements of the Environmental Protection Bureau.
2. Used for reclaimed water reuse, such as landscape water, farmland irrigation water, miscellaneous water, cooling circulating water of power plant, ash flushing water, etc., and the corresponding test items shall be determined according to the user's requirements.
3. Other items that need to be tested in oxidation ditch shall be arranged by the production department after testing.
5, production scheduling and mechanical and electrical maintenance class
According to the equipment failure, the production scheduling timely informs the electromechanical maintenance class to go to the site to repair the faulty equipment according to the procedure. The maintenance class should make maintenance records and report to the production scheduling.
6. Central control room
The central control room reports the duty record, control system operation and microcomputer report to the dispatching room on time every day.
Laboratory instrument and equipment management system
First, laboratory instruments and equipment should have a detailed account, dynamic account and a list of testing instruments. Establish technical files of laboratory instruments and equipment. Including laboratory equipment operation and maintenance records and other information.
Second, the equipment should be managed, maintained and maintained by individuals.
Three, imported equipment and precision instruments to organize professional debugging and establish operating procedures.
Four, who use instruments and equipment, must read the instructions carefully, master the structure, performance and operating procedures of the instrument, and operate in strict accordance with the operating procedures. During the operation of the instrument, the operator shall not leave his post without authorization.
Five, measuring instruments must be sent to the legal measurement unit for verification. According to the verification results, measuring instruments should be labeled as "qualified", "allowed to use" and "prohibited" respectively. Labels shall not be defiled or lost, and all prohibited instruments and equipment must be recorded in the use column of instrument files.
Six, measuring instruments and equipment of a full set of technical data, verification certificate should be completely archived, shall not be lost.
Laboratory safety management system
A, the laboratory should set up a security officer, responsible for safety management.
Second, the safety officer must have good safety knowledge, be able to judge the danger and try to reduce or eliminate it.
Three, the use of toxic substances, each time should be required to receive the number, and strictly fulfill the examination and approval procedures.
4. Flammable drugs: organic solvents such as ether, acetone, benzene and waste liquid. , should be packed in brown strong glass bottles, sealed at low temperature, it is forbidden to get close to fireworks.
5. Explosive drugs: chlorate, nitrate and perchloric acid should be stored at low temperature, and there should be no other flammable materials around. After sealing, it should be stored at low temperature, and it is forbidden to get close to fireworks. Do not store in large quantities in the laboratory.
6. Corrosive drugs: strong acid, caustic alkali and glacial acetic acid should be kept in strong bottles. Acid and alkali should be separated. The big bottle should be placed on the rubber board, not directly on the hard floor; When in use, it should be strictly prevented from splashing into eyes.
Seven, chemical analysis room should be equipped with enough fire safety channels, and safety equipment, such as all kinds of fire extinguishers, should be placed in appropriate places.
Eight, analysts should understand the storage location of safety equipment, familiar with its use, safety personnel should regularly check whether the fire fighting equipment is normal, ensure the normal use of fire fighting equipment, and be responsible for the safety knowledge learning and training of laboratory personnel.
Laboratory safe operating system
First, when receiving toxic drugs, they must be put into ground glass bottles (or directly poured into beakers to prepare solutions). It is forbidden to pack with paper, and it is forbidden to contact with skin when using. After testing, the waste liquid should be properly treated. Generally, waste liquid can be poured into the sewer and washed with tap water. The waste liquid containing cyanide must be poured into the waste liquid tank containing the mixed solution of sodium carbonate and ferrous sulfate.
Second, when preparing dilute sulfuric acid, only concentrated sulfuric acid can be poured into water, and water cannot be poured into concentrated sulfuric acid.
Three, the preparation of concentrated sodium hydroxide, potassium hydroxide and dilute sulfuric acid, must be carried out in a heat-resistant container, and put in a sink to cool, so as to avoid a sharp rise in solution temperature to rupture the container.
Four, when there are toxic gases in the solution, such as HCN, NO2 and other corrosive acid fog, the operation must be carried out in a fume hood.
Five, open the lid of the volatile solution, should be carried out in a fume hood, not facing the person or his head, nor directly placed under the body.
6. When taking out normal boiled water or solution, be sure to clamp it with a beaker, shake it a little first, and then take it out to avoid sudden splashing of boiled water and solution.
Seven, when using a pipette to remove toxic and corrosive liquids, you can't use your mouth to suck, but you should use ear washing balls or other suction tools to suck.
Eight, moving objects, including objects containing corrosive and toxic substances, should be carried out with both hands, holding the bottle in one hand and the bottom of the bottle in the other.
Nine, the reagent used after preparation, should be labeled immediately. The label reflects the name, concentration, use and preparation time of the reagent, and explains the toxic drugs.
Laboratory quality control management system
First, the collection of laboratory samples, the use of analytical tools and data analysis must be carried out in accordance with the requirements and steps of the national standard inspection law.
Second, the quality control measures of the laboratory require each staff member to seriously implement and understand.
Three, the laboratory test items must be operated by special personnel until the results are reported.
Fourth, the routine project test, all analysts must be able to operate analysis.
Five, large analytical instruments must be managed, operated and maintained by special personnel.
Six, all instruments and analytical instruments, before and after the analysis should be consistent. And fill in the use record carefully.
Seven, the water samples of the day to make analysis results on the same day, and timely summary report to the operation department after the data is complete, if the water samples can't be completed on the same day must be properly preserved.
Eight, the laboratory should regularly measure and identify the measuring instruments used, and verify the testing methods and quality control methods of the projects undertaken.
Safety production management system of machine maintenance class
1. Abide by all safety rules and regulations, do not operate illegally, and stop others from operating illegally, and have the right to refuse illegal orders.
Second, strictly abide by the operating specifications, carefully operate and carefully maintain.
Third, the post setting is standardized, and the placement of tools and various mobile devices conforms to the regulations.
Four, outside the unit personnel are not allowed to enter the operating place without permission, are not allowed to use any equipment at will.
Five, the correct use and storage of various protective equipment and appliances, wear personal protective equipment at work.
Six, the new job must be approved by the factory, the team two levels of safety education.
Seven, no one is allowed to bring children into the work area.
Eight, patrol inspection on time, not less than twice a day, found that the problem is handled in time, and fill in the maintenance records, correctly analyze and judge the hidden dangers of accidents and report to the relevant departments in time.
Nine, keep the maintenance workshop equipment clean, ensure the cleanliness of the workplace, do a good job in safe and civilized production.
Instrument management system
First, the maintenance and rescue tools used in production operations shall be kept by the squad leader of each class in the water area during the shift change, distributed and used when necessary, and be responsible for recycling; The person in charge of the electromechanical maintenance class is responsible for keeping the maintenance and emergency repair tools, and distributing and recycling them when necessary.
Two, the above instruments should be stored in the designated toolbox, without the permission of the person in charge on duty, no one may misappropriate them.
Three, each use of first aid tools and emergency repair tools should be recorded, and reported to the operation department for the record within one working day after the treatment.
Four, borrow tools to fill in the "instrument borrowing form", go through the borrowing procedures, and return it on the same day. The borrowing of emergency repair tools and rescue tools must be approved by the factory director.
Five, factory staff in principle, shall not lend the instrument. Special circumstances must be approved by the director.
Six, abnormal damage or loss of the instrument should be compensated by the responsible person.
Seven, the instrument should be necessary maintenance, maintenance. Where it cannot be repaired due to normal wear and tear, a scrap form must be filled in, which shall be examined and approved by the equipment technicians in the dispatching room and signed by the factory director.
Patrol inspection management system for water area operation post
First, patrol is the main part of the daily work of operators in waters, and it is an effective means to prevent the occurrence of abnormal situations in operations and correctly judge and eliminate the causes of abnormal situations. Operators in water areas must seriously abide by this system to ensure the normal operation of sewage treatment process.
Second, along the patrol route, carefully observe, see, listen, smell, touch, salvage and patrol, and truthfully record what you see.
3. Inspection route: coarse grille → pump house → fine grille → grit chamber → selection chamber → oxidation ditch → secondary sedimentation chamber → opening and closing gates in the return and surplus sludge room and sewage sludge process pipeline.
4. The daytime patrol time is 9:00, 10:30, 14:00, 16:00, and the night patrol time is 19:00, 22:00, 2:00 and 6:00 respectively.
Five, if you encounter major problems in the patrol, can't solve, must report to the relevant departments or leaders as soon as possible, with the consent of the relevant departments or leaders, can leave the scene, and will be recorded in detail.
Six, in case of abnormal situation, must follow-up observation, detailed records, and hand over to treat to the next class, so as not to cause major accidents.
Seven, when making records, the requirements are true, accurate and clear, and the record book is kept clean and tidy.
Central control room management system
I. Health management
1, the central control room must be kept clean;
2, each class must be cleaned, cleaning in principle using a vacuum cleaner;
3, the personnel on duty in accordance with the provisions of dress;
4. Visitors should clean up immediately after visiting.
Second, safety management
1, idle people are not allowed to enter and leave the central control room casually;
2, the personnel on duty shall not leave without authorization. In case of emergency, please ask colleagues to take over, and the control room must not be left unattended;
3. Fireworks are strictly prohibited in the central control room. Once a fire breaks out, on the one hand, it should be notified in time, on the other hand, it should be put out with equipped fire extinguishers; Do not use water or other fire-fighting equipment to extinguish the fire.
4. The personnel on duty should record and observe any faults prompted by the alarm of SCADA control system. If the fault cannot be eliminated automatically, it should be reported to the production dispatching room and specific departments to take corresponding measures immediately.
5, the personnel on duty shall not casually control industrial television monitoring system.
Third, succession management.
1, the personnel on duty in the central control room have three shifts and two shifts. 8:00- 17:00 in the day shift and 17:00-8:00 in the night shift. The personnel on duty have no rest time during work except working and eating time.
2. The personnel on duty must carefully make accurate and detailed records of all abnormal situations during this period or on duty. Records must be clear, neat and clean, and there must be no graffiti, omission or missing pages.
3, the successor should check the record of the last time on duty, pay special attention to the record of the abnormal situation, there is a need to ask, after the signing of the succession personnel on both sides, the successor can leave.
Four. any other business
1, the central control room should be quiet and not loud;
2, the personnel on duty shall not literally lead other personnel into the central control room;
3. The personnel on duty shall not bring food into the central control room for dining;
4. The personnel on duty should obey the assignment, complete the reception task temporarily assigned by the leader, and explain the sewage treatment process in combination with the simulation screen and process flow.
Health management system
In order to do a good job in the sanitation and cleaning of the factory, clarify the responsibilities of each department and strengthen management, this sanitation management system is specially formulated.
I. Indoor and outdoor
1, no spitting, no littering and cigarette butts;
2. All roads, lawns, open-air workstations and buildings in the factory area shall not be piled up with sundries and garbage for a long time;
3, water, mud, canteen life garbage to clear in time;
4. When flushing, washing and pouring water, save water, don't flush or spill it indiscriminately, and don't keep running and lighting.
Second, indoors.
1, office supplies, documents, newspapers, periodicals, experimental appliances, medicines and sundries are not scattered, and the desktop and countertops are clean and tidy.
2, office tools, office supplies, doors and windows, the ground should be frequently wiped, frequently washed, frequently swept, frequently dragged, the indoor wall tiles are bright and clean, and the toilet has no odor.
3. Individuals should dress neatly, be civilized and decent, behave generously, and keep the room quiet and orderly.
Third, equipment.
1. Equipment, instruments and meters shall be clean in appearance, free of oil and dust.
2, the ground around the equipment is clean, no water, oil.
Operational data management system
With the trial operation of the sewage treatment plant, all kinds of management work are carried out in an all-round way, and the project installation is about to be completed and accepted. In order to strengthen internal management and standardize and institutionalize the management of all kinds of files and technical data in the sewage treatment plant, the sewage treatment plant has a part-time file manager, and the files are temporarily stored in the file cabinet in the central control room, and the files of all departments are filed regularly and timely, and kept in a unified way according to specific requirements. Archives management personnel carefully record, classify, number and store. Commonly used professional materials shall be kept by various professional departments after going through the borrowing formalities. The technical data of equipment archives should be filed uniformly after the installation and acceptance data are improved, and the equipment operation records, maintenance records, laboratory analysis records and various production reports should be filed regularly.
The specific filing cycle of production and operation related materials is as follows:
Specific filing cycle of materials related to production and operation
serial number
Data name
Archiving cycle
comment
1
Daily production and operation of Xinyang sewage treatment plant
moon
2
Central control room duty log
moon
three
Release notice record
moon
four
Water operation record
moon
five
Duty log of water area operation
moon
six
Mud area operation record
moon
seven
Substation duty log
moon
eight
Maintenance log of machine maintenance class
season
nine
Laboratory daily analysis report
moon
10
Monthly water quality summary table
moon
1 1
Effluent water quality analysis report
moon
12
Original record of BOD5 biochemical culture
half a year
13
Original record of water sampling
half a year
14
COD HACH method original record
half a year
15
The use record of 722S spectrophotometer in the laboratory.
half a year
16
Laboratory electronic balance use record form
half a year
17
Gravity original record
moon
18
Titration analysis original record
moon
19
Spectral colorimetric original record
moon
20
production schedule
moon
2 1
Production Scheduling Doc Execution Result
moon
22
Production scheduling duty record
moon
23
Registration Form for Issuing and Executing Production Scheduling Instructions
season
24
Equipment maintenance record
Timely entry of equipment files
25
Equipment maintenance record
Timely entry of equipment files
Note: 1. The materials filed monthly shall be bound by the storage department and submitted to the archivist;
2. The data of the one-page summary report shall be classified by the archivist and bound uniformly at the end of the year.