Operator: 2-3 people, single machine with multiple machines, each machine 1 person.
1, product name: 6FT series powder hanging machine.
2. Process flow: sweet potato starch-stirring and sizing-feeding-powder leakage in the machine-powder scattering-drying (drying)-packaging;
3. Suitable targets: starch, sweet potato starch, potato starch, cassava starch, banana taro starch, fern root starch,
Starch raw materials, such as wheat starch, corn starch, soybean starch, lotus root starch and various mixed starches;
4. Finished products: vermicelli, vermicelli, taro powder, pearl powder, etc.
5. Advantages of the equipment: alum and any additives are not needed, and the finished product is crystal clear, boiling resistant, bubble resistant, soup-free, soft and rich in taste. The equipment has the advantages of stable operation, simple operation, less investment and quick effect, and is suitable for making various starch and mixed starch vermicelli.
6. Disadvantages of the equipment: the water absorption is greater than that of the leaky bag type. After cooking for the first time, the taste is soft and glutinous, and the vermicelli is delicious, which is more delicious than the colander type, but the water absorption is greater than the next hot dish.
7. Buyers: sweet potato vermicelli enterprises, instant vermicelli enterprises, Longkou vermicelli enterprises, small farmers' use and external processing, and taro vermicelli production enterprises:
(Alum does not need to be added to this equipment, and most of the flour products entering the supermarket are produced by 6FT series flour milling machines. )
8. Machine principle: After starch and water are evenly mixed in proportion, they are sent to the inlet of the vermicelli machine, and the powder is extruded onto the bushing of vermicelli by the screw propulsion device. The inner tube of the vermicelli machine is boiled with boiling water in the water tank of the machine body to make the vermicelli mature in the process of spiral propulsion. The unique double helix adopted by our factory is more conducive to the ripening of vermicelli. The vermicelli is heated by water temperature to reduce the excessive ripening of potato starch cooked at low temperature, which can make the starch flowing in the spiral track ripen evenly. The quality of the products produced by the steam noodle machine mainly determines the distance and depth between the screws in the screw shaft, and the pitch determines the maturity. Variable pitch can increase the extrusion stiffness of starch paste after maturity;
9. Equipment accessories: leakage grinding tool (template), vermicelli special head, vermicelli special head, Sichuan flour machine head, taro flour machine head, and rubbing-free machine head: (the flour milling machine is equipped with two circular templates (optional) and the flour milling machine head).
10, supporting equipment: mixer, feeder, gear pump, vermicelli cutting machine, etc. Remarks: Selection of machinery.
1 1, equipment list:
model
Processing capacity (kg)
Power (kW)
Heating consumption
6 ft-120
100 kg/hour
7.5 kw
7kw/h
6 ft-180
200 kg/hour
1 1kw
9kw/h
12. Manufacturer: Ruyang Gucheng Machinery Factory.
Remarks: one machine can be used for processing vermicelli, and it can be processed with 2-3 people less, so it has wide applicability. Simple operation. Small investment and high return. I hope farmers' friends and laid-off workers can get rich.
Second, imitation hand-made noodle machine
Operators: 200KG /h 6-8 people, 500KG/H 5-7 people.
1, product name: semi-automatic colander powder hanging machine
2. Technological process: sweet potato starch-gelatinization-kneading-kneading-silk leakage molding-boiling water boiling-cooling fishing-freezing-dusting-drying (drying);
3. Suitable objects: sweet potato starch, potato starch, cassava starch, banana taro starch, pea starch, etc. And corn and wheat starch mixed with potatoes: (most starches need strong viscosity for mixed production)
4. Finished products: vermicelli, Sichuan vermicelli and vermicelli;
5. Advantages of the equipment: the production process of the equipment is the same as that of manual vermicelli making, and the whole production process is that machinery replaces manpower, and the quality of vermicelli determines the master's mastery of the air content in dough;
6. Disadvantages of the equipment: alum needs to be added, the process is complicated, more manpower is needed, and the operation technology is complicated;
7. Buyers: sweet potato vermicelli production enterprises, cassava mixed starch production enterprises and farmers' families: (not suitable for external processing, high starch quality requirements, unable to determine the raw materials for processing starch with imported materials).
8. Supporting equipment: beater, pot pusher, dough mixer, hammer ladle machine, powder washer, preheating pot, automatic ladle loader, ladle, etc.
9. Mechanical principle: The production process of the colander noodle machine is a production process jointly completed by the pot pusher, the dough mixer and the hammer spoon machine. We will take the equipment with an annual output of 500KG as an example. First, we will put vermicelli or starch into the batter, and then put it into the parallel bars mixer according to the ratio of 4-6 kg per 100 kg starch. After the gravity flow is improved, the automatic feeding device is started to feed the pot pusher, which consists of two parts: stirring and extrusion. The main function of the pot pusher is to knead the air in the dough, and the degree of exhaust of the dough can be adjusted. After the dough reaches the required standard, it will automatically flow from the discharge port to the lifting ladle filling machine and be fed to the hammer ladle filling machine. After the hammer and ladle machine beats by vibration, the vermicelli will be put into the pot, cooked when it enters the boiling water, and will surface. After reaching a certain color, the vermicelli can be taken out of the rotor and cooled, and then the vermicelli
10, equipment list:
standard
yield
mechanical model
comment
Xiaoxiao 1 zu
400 kg/hour
Pot pusher, dough mixer, hammer ladle machine
Large 1 group
1000 kg/hour
Beater, basin pusher, dough mixer, hammer ladle machine, powder washer, preheating pot, automatic ladle loader, etc.
1 1. Manufacturer: Ruyang Ancient City Machinery Factory.
Remarks: There are many people occupying it, and the labor intensity is high. The operation of the equipment is complicated, so it is best to have some production experience when purchasing this set of equipment. Customers who choose this equipment must give some time to cultivate a master of dough making. If they catch up with the delivery date, they'd better choose 6FT series vermicelli equipment, and the production process is simple.
Three, chain steamer noodle machine
Operator: single group of 4-6 people.
1. Product name: leaky spoon vermicelli production line of steam boiler vermicelli machine
2. Process flow: sweet potato starch-thickening-automatic feeding-dough mixing-vacuumizing-leaf shaking-chain-driven cooking-conveying cooling-powder cutting-normal temperature curing-frozen milling-drying and packaging.
3. Suitable objects: sweet potato starch, potato starch, cassava starch, banana taro starch, pea starch, etc. And corn and wheat starch mixed with potatoes: (most starches need strong viscosity for mixed production)
4. Finished products: vermicelli, Sichuan vermicelli and vermicelli;
5. Advantages of this equipment: large capacity of vermicelli, high degree of automation, bright appearance of vermicelli, uniform thickness and no need for alum;
6. Disadvantages of equipment: large equipment consumption, evacuation and poor taste of vermicelli. The shortcomings of the equipment are that the vermicelli is too hard after vacuumizing, the cooking time is short and hard, and the elasticity of vermicelli decreases, which is not suitable for small-scale processing;
7. Equipment list: (1) Packer (2) Automatic starch feeder (3) Packer workbench (4) Nicholas Niepert dough mixer (5) Stainless steel vacuum machine (6) Vacuum pump, hollow tank assembly (7) Stainless steel rotary blade vibrating ladle extractor (8) Stainless steel gas stove (9)
8. Buyers: potato starch vermicelli enterprises and medium and large vermicelli production enterprises;
9. Mechanical principle: The production process of steam chain boiler noodle machine is similar to that of semi-automatic colander, but the whole production process is completely replaced by machinery, and the labor intensity is less than that of semi-automatic colander. The whole production process starts with the batter, which is introduced into the first noodle bin of the combined dough mixer, fed into the noodle pot by the feeder, and the finished noodles are extracted by the vacuum extractor. After kneading the dough for two or three times, they flow into the colander (vacuum extractor, but the quality of the evacuated vermicelli decreases), and the leaked vermicelli enters the steamer, and the vermicelli is slowly transported to maturity along with the steamer and the stainless steel mesh belt at the bottom. The cooked vermicelli is sent to the cooling conveyor belt, washed by the malt powder tank after being drenched with water (malt powder helps to open the powder), and then sent to the fixed-length cutting part by the conveyor belt, and then cut into vermicelli with required length. The cut vermicelli is taken off from the conveyor belt by a stretcher.
10, equipment list
model
Processing capacity (kg)
Total power (kW)
coal consumption
Type a steam boiler
800- 1000 kg/hour
22kw
40-60 kg/hour
Type b steam boiler
1200-1500kg/h
28kw
60-80 kg/hour
1 1. Manufacturer: Ruyang Ancient City Machinery Factory.
Remarks: the production process is vacuumized, and the vermicelli is relatively stiff, which is not as ideal as the first two kinds of equipment, but the production capacity is large. Removing the vacuumizing part and replacing the production capacity with a multi-stage kneader will reduce energy consumption.