1 purpose
This system is formulated in order to standardize the working standards, requirements and work contents of workshop personnel.
2 scope
This system is applicable to workshop managers and operators.
3 Reference standards and definitions
3. 1 Workshop management refers to the manager, production monitor or supervisor of the production department.
3.2 Operators refer to the operators who produce in the workshop.
Four responsibilities
4. 1 Workshop personnel must obey the production arrangement and command of the production manager and production monitor, and do not specialize.
4.2 Workshop personnel must be familiar with the standards and requirements of their respective posts, use and operate the equipment correctly, and ensure the normal operation of the equipment.
4.3 Workshop personnel should take care of and maintain all materials in the workshop, and avoid man-made damage.
5 management content
5. 1 The workshop should be kept clean, with a small sweep every day and a big sweep every Monday. Smoking is prohibited in the workshop.
5.2 The manager of the production department arranges the production plan, issues the requisition list to the production monitor, who is responsible for picking and batching, and determines the positions and work of other people in the workshop.
5.3 In the production process, the operation flow and related workflow are strictly followed, and there will be no material waste and quality problems caused by human factors. Once abnormal equipment or production is found, the workshop management personnel should be informed in time to prevent delay and affect normal production.
5.4 Gloves must be worn at work to keep the work clothes and work shoes clean and tidy, and avoid direct contact with irritating raw materials. Wear a gas mask and acid-proof glasses if you want to contact with toxic substances.
5.5 Before the finished product is packaged, the production monitor should fill in the inspection form and send it to the quality inspector of the quality control department.
5.6 Keep the finished packaging clean and refreshing. Before discharging, check whether the barrel is clean and free of impurities and foreign bodies. After discharging, wipe off all kinds of spots splashed on the barrel in time. Finally, cover it, pack it in cartons, and put it in storage.
5.7 The production monitor should regularly check all kinds of equipment, and relevant personnel must guard and check the equipment when it is running. Once any abnormality is found in the production process, it should be reported to the superior immediately so as to solve the problem in time.
5.8 assessment content, method and reward and punishment system
5.8. 1 Whether the production process is normal and whether the production order is normal; Whether it is produced according to the operating procedures.
5.8.2 Whether there is missing or wrong material, etc. Whether the product qualification rate is normal in production.
5.8.3 Whether the workshop is clean and tidy, and whether the problems found are reported and solved in time.
5.8.4 Whether the equipment is subject to routine inspection and maintenance.
5.8.5 The general operators in the workshop are responsible for the production monitor, who is responsible for the production manager. The production monitor will conduct a preliminary test on other operators, and the production manager will conduct a second test on the operators. The production manager checks the production monitor.
5.8.6 If a quality accident is caused by human factors such as missing or wrong materials, resulting in direct losses, the workshop will be fined 300 yuan/time; If there is no direct loss, 50 yuan will be fined/time. The penalty distribution is supervisor 10%, team leader 20% and responsible person 70% (when the responsible person has the first accident, 70% will be shared by the workshop owner).
5.8.7 80% of the bonus will be paid directly to employees, and 20% will be paid by the production manager.
7 related documents
Job responsibilities of the production manager
Job responsibilities of workshop supervisor
Job responsibilities of production department operators
Safety production management system
8 record
Batching record sheet
Production process record sheet
Equipment management account
Equipment Daily Inspection/Maintenance Record Sheet
Preparation: review: approval: