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How to reduce forklift maintenance costs
1, frequent replacement of easily worn tires is a must, just like a sports car. Due to full-load work, tire wear is very serious, so it is necessary to have better tires in the first run of a sports car race, so as to continue the race, and so are forklifts, such as internal combustion forklifts and electric forklifts, which will all use tires. However, excessive tire wear or fragmentation will make the forklift unstable in the working process and produce huge vibration. Therefore, when we choose a forklift, we should pay attention to the material and type of the wheel, whether we need damping wheels or load wheels and tires, and what characteristics their materials and hardness have, in addition to choosing more wear-resistant tires. (For example, polyurethane wheels are often used on indoor forklifts, such as pallet truck and electric stackers, because they are wear-resistant and have low working noise, while damping wheels are used when the ground is not very flat. )

2. Keep the working environment of the forklift clean, and at the same time pay attention to the cleaning of the forklift itself. The working environment of forklift trucks, such as warehouses and production workshops, generally contains some sundries such as wooden pallet chips, plastic wrap, garbage, rags, production wastes, etc. How to wrap these sundries on the wheels or tires of forklift trucks, especially manual trucks and manual stacking trucks, will have a far-reaching impact on work efficiency. Therefore, it is necessary to check more and remove the impact of these sundries on forklift trucks in time, and always clean the floor of forklift trucks, and even consider replacing wooden pallet with plastic pallets or metal pallets.

3, add hydraulic oil and lubricating oil in time, forklift machinery needs more maintenance, and the lack of hydraulic oil will lead to the forklift can not reach its rated height and rated load, which will also affect work efficiency.

4. Operate the forklift according to the forklift operation manual, and do not misoperate. Misoperation will damage the forklift lightly, or it will lead to forklift accidents.

5, reduce the impact damage, in the narrow aisle, attention should be paid to, it is best to arrange a well-trained forklift driver to work in this section of the road, and pay attention to the vibration alarm and turn indicator light to avoid collision and injury.

6. Take more time to train your forklift operators and teach them safety knowledge, which can reduce the damage rate to the forklift itself and the goods, and also greatly reduce the failure rate of the forklift.

7. Arrange preventive maintenance. It is best to make a maintenance plan and regularly maintain the forklift. In the long run, making a maintenance plan and implementing them can save a lot of money, which can prevent the failure of major components, and at the same time avoid many expensive maintenance costs and prolong the life of your forklift.

8, to have a strict forklift management system, when the forklift is not applicable, please unplug the key, to avoid other non-operating personnel misoperation caused unnecessary damage. It is necessary to tell the operator that in the process of forking goods, for some narrow aisles, it is necessary to get off and measure the width of the aisles first to estimate whether the forklift and goods can pass safely.

9. After working every day, take half an hour or an hour to listen to the "sound" of the forklift. Because the forklift is always working at full capacity, please listen to the working sound of the forklift to ensure that it can work normally the next day, so as to ensure that it is normal and can be analyzed and used tomorrow.

10, battery maintenance and battery charging training is necessary. The battery of forklift is very important. Now many batteries are lead-acid batteries, but a few batteries are maintenance-free, and most batteries need special maintenance. At this time, it is necessary to check the distilled water of forklift from time to time. If it is insufficient, please add it in time. When charging, it should be noted that although most rechargeable batteries are intelligently charged, they still cannot be plugged in for a long time, otherwise the charger will be damaged. Because of the particularity of the battery, it is best to train your forklift operators to avoid expensive maintenance costs due to improper maintenance of the battery.