Main components
The beer sterilizer with a production capacity of 20,000 bottles/hour is mainly composed of the following components.
1. Frame and driving parts
The frame consists of 6 rack sections (1 section for the entrance rack, 1 section for the exit rack, and 3 sections for the 3-meter rack) section, 1 section for a 2-meter rack). The frame body is equipped with a support frame, including a movable frame and a fixed frame.
The frame body consists of a support frame (movable and fixed), a fixed support beam, a movable support beam, and a driving device.
Support frame, fixed on the support beam, fixed support frame, install the grid bracket, install the grid, fixed grid bed;
Support frame? Installed on the movable support beam , movable support frame, install the grid bracket, install the grid, and movable grid bed.
It can be seen that the grid bed for moving bottles in the sterilizer frame consists of a fixed grid bed and a movable grid bed.
The driving device has two forms: lifting drive and forward and backward drive.
The lifting drive is driven by two hydraulic cylinders located at the outlet end of the sterilizer to drive the quenching roller, wedge plate, tie rod assembly, etc.; the forward and backward drive is driven by two hydraulic cylinders located at the entrance end of the sterilizer to drive the quenching roller, wedge plate, tie rod assembly, etc. Wait for exercise.
The four-cycle cyclic actions completed by the driving device are as follows:
a. The movable grid is in place, the bottle of wine has not moved, and the bottle of wine is on the fixed grid;
b. The roller moves forward, the movable grid rises and lifts the bottle of wine, and the bottle of wine is on the movable grid;
c. The movable grid moves forward, driving the bottle of wine to advance the specified distance;
d. The roller retreats, the movable grate descends, and the bottle of wine is placed on the fixed grate.
E. The movable grid returns to its original position to complete a conveying cycle.
The working principle of the pasteurizer
The pasteurizer is a tunnel-type spray sterilizer composed of several boxes. There are several spray water areas of different temperatures in the sterilizing machine tunnel. Bottles of wine continuously enter the machine, go through preheating, insulation (sterilization), and cooling stages and reach the predetermined sterilization effect, and then are continuously sent out. This equipment is due to sterilization. The time is guaranteed, and the temperature control device accurately controls the spray water temperature in each temperature zone to ensure the sterilization effect.
The beer sterilizer with a production capacity of 20,000 bottles/hour is composed of a movable grid bed and a fixed grid bed. The transport platform is made up of a hydraulic transmission device that makes the movable grid bed perform short-shaped movements, that is, rising-advancing-descending. —Back. To ascend is to lift the bottle (can) of wine from the fixed grid bed; to advance is to move the lifted bottle (can) of wine forward a certain distance; to descend is to land the bottle (can) of wine on the fixed grid bed; to retreat is to move the movable grid The bed returns to its original position on the fixed grid bed plane.
Spray water is supplied by the sprinkler system, which consists of internal and external pipes. Bottles of wine are sprayed with water in 8 temperature zones in the tunnel to achieve the purpose of sterilization.
Parameters:
Processing capacity: 450kg/h 800kg/h 1200kg/h Hot water temperature: max 100℃ Sterilization tank size: 5×1.2×0.5 (M) 9× 1.2×0.5(M) 12×1.2×0.5(M) Sterilization time: 9—40min 9—40min 9—40min Total power: ≤5.5kw ≤7.5kw ≤7.5kw Steam consumption: 300kg/h 500kg/h 800kg /h Overall dimensions: 5×1.7×2.4(M) 9×1.7×2.4(M) 12×1.7×2.4(M) We can design and manufacture various models of the largest, medium and small low-temperature pasteurizers and sterilizers according to different needs. Assembly line equipment.
Advantages: The pasteurizer is suitable for the sterilization of soft-packaged vegetable products, the secondary sterilization of low-temperature meat products after packaging, and is also suitable for the sterilization of bottled food, sterilization of beverages and blanching of vegetables. wait. The pasteurization machine is made of high-quality SUS304 stainless steel, and the sterilization temperature and speed can be set according to process requirements.
The pasteurizer runs smoothly and has low noise. The stainless steel mesh belt has high strength, low stretchability, is not easy to deform, and is easy to maintain. It completely solves the "randomness" caused by the low degree of automation in the sterilization process, strengthens the "consistency", and greatly improves the success rate of sterilization. The pasteurizer is newly designed based on absorbing and digesting foreign prototypes. It adopts a three-stage treatment method of circulating hot water sterilization, circulating warm water pre-cooling, and then spray cooling with cooling water. The pasteurizer has the advantages of automatic control of sterilization temperature and stepless adjustment of sterilization time. It can be widely used in the sterilization and cooling of various bottled and canned acidic juice drinks, electrolyte drinks, alcoholic beverages, condiments and other products.