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Brief Introduction of Qiqihar No.2 Machine Tool Plant
Qiqihar No.2 Machine Tool (Group) Co., Ltd. (restructured from the former Qiqihar No.2 Machine Tool Factory) moved to Shenyang in June, 1950, and set up a factory in the north. It was the first batch of key enterprises in China's machinery industry during the first five-year plan period, and Ma Hengchang Group was famous all over the country. The party and the state have visited enterprises and groups many times. After more than 50 years of development and construction, the enterprise has become a famous production base of heavy machine tools and forging equipment in China, a key support enterprise for the industrialization of CNC machine tools in the 11th Five-Year Plan period, and a leading enterprise of heavy machine tools in China. It has provided nearly 60,000 sets of machine tools and equipment to 32 provinces, municipalities, autonomous regions and more than 40 countries and regions on five continents, involving national defense, military industry, aviation, aerospace, ships, automobiles, energy and other fields.

Since the new era, the average annual growth rate of major economic indicators of enterprises has exceeded 70%, which is higher than the industry growth rate of 30%. In 2008, the total industrial output value of enterprises was 376,543.8 billion yuan, the sales income was 2.06 billion yuan, the total profit was 6,543.8 billion yuan, and the taxes paid were 6,543.8 billion yuan, with the four indicators increasing by 58.6%, 28.4%, 87.6% and 26,543.8 billion yuan respectively. It produces 365,438+08 sets of heavy-duty products such as heavy-duty boring and milling machines, large vertical lathes and mechanical presses. It is the enterprise with the highest output of heavy-duty machine tools in the world and ranks first among domestic heavy-duty machine tool manufacturers. In April, 2009, at the International Machine Tool Equipment Expo held in Beijing, Qier Machine Tool won the five awards of "Top Ten Enterprises with Independent Innovation", "Top Ten Enterprises with Numerical Control Output", "Top Ten Enterprises with Product Sales Income", "Top Ten Enterprises with Comprehensive Economic Benefits" and "Top Ten Enterprises with Careful Brand Building" awarded by cmtba in 2008.

Historical evolution: before 1970, it was directly under the central government; during 1987, it was decentralized to provincial enterprises; from 1987 to July 2008, it was directly under the municipal government. On July 1 2008, Qier Machine Tool officially joined China General Technology (Group) Holding Co., Ltd.

Created a number of firsts in the history of the Republic: 1958 cooperated with Beijing Machine Tool Research Institute to develop the first CNC vertical milling machine in China, which opened the first page of the development history of CNC machine tools in China; 1975 developed the first CNC gantry milling machine in China; 1993 developed the first heavy CNC floor milling and boring machining center in China; 1994 developed the first heavy-duty CNC multi-link press production line in China. Since the establishment of the factory, more than 60,000 machine tools have been produced, including 65,438+10,000 heavy metal cutting machines and forging machines, which have filled more than 0/00 gaps in the country and provided a large number of key equipment for strengthening basic industries and national defense construction.

Personnel status: 4,572 people with various senior titles and technical levels 1443, including 4 senior engineers at researcher level; There are 5 17 middle and senior titles; There are 922 technicians and senior technicians. College degree 1657 people, including 2 doctoral students, 39 master students and 624 undergraduates. Enjoy 2 special posts in the State Council, 4 special posts in the provincial government, 8 special prizes for mayors and special posts in the municipal government, and 3 disciplines (majors) at the provincial and municipal levels.

Coverage area: The factory covers an area of 450,000 square meters, of which the workshop building area is 6,543,800 square meters.

Equipment status: There are all kinds of production equipment 1928 sets, including metal cutting machine 1005 sets and 225 sets of large-scale precision key equipment. Imported equipment with international advanced level includes: German precision guide milling machine, CNC cam milling machine and CNC gantry coordinate boring machine; Swiss Margo gear combing machine and gear grinding machine; Italy Inse floor milling and boring center; Japan's CNC gantry milling machine, Moriseiki vertical machining center; Russian CNC gantry boring and milling machine. CNC floor milling and boring machine series products, CNC gantry boring and milling machine series products, CNC vertical lathe series products, CNC milling machines and machining centers, mechanical presses and automatic forging equipment, as well as large CNC special planes such as large numerical control winding machine and five-axis linkage hybrid machine tools. Products highlight the word "heavy", the output rate of heavy and ultra-heavy machine tools reaches 80%, and the output value of heavy metal cutting machine tools ranks first in the same industry in China.

The diameter of the boring shaft of the CNC floor milling and boring machine is (130mm-320mm), and the domestic market share is over 80%, and the super-heavy type is over 90%. "Qier brand" heavy CNC milling and boring machine was rated as a famous brand in China, and "Qier brand" products were rated as the most competitive brand in China by the Ministry of Commerce. In 2008, 255 floor milling and boring machines were produced, accounting for 60% of the world's total output. Among them, the world's largest super-heavy milling and boring machine with a boring shaft diameter of 320 mm is being manufactured.

The maximum machining diameter of CNC vertical lathe (1.6m- 10m) is a newly developed product series. Numerical control vertical lathes with the maximum machining diameter of 8m and10m are being manufactured, so as to realize the comprehensive listing of such products on the industrial scale. 12.5m CNC vertical lathe is under development.

The rotary diameter of NC horizontal lathe workpiece is (1600mm-6300mm), the maximum length of workpiece is 20000mm, and the maximum weight between centers of workpiece is 32-300t ... This series is suitable for machining cylindrical surface, conical surface, end surface, rotary surface, groove, thread and boring of parts. It is the key equipment for processing steam turbine rotors, large motor spindles, wind turbine spindles, military industry, shipbuilding, aerospace and other major equipment industries.

The nominal pressure of mechanical press products is (4000 kn -20000 kn). This series of products introduces Japanese Komatsu crank mechanical press technology and German Erfort numerical control multi-link mechanical press technology. The product level is leading in China, and the domestic market share is second. More than 200 mechanical presses of various specifications have been provided to major automobile manufacturers in China. Developed 24000KN products, and began to introduce and develop the world-leading CNC multi-position stamping production line.

The width of gantry and table (1500mm-6250mm) of CNC gantry boring and milling machine is a newly developed product series. This series of products is in a leading position in China by introducing the technology and digestion innovation of Japan Benben Co., Ltd., and is currently developing an ultra-heavy gantry boring and milling machine with a gantry width of 9000 mm and a height of 8000 mm.

Milling machine products include vertical and horizontal lifting table milling machines and machining centers. Enterprise is the earliest milling machine manufacturer in China. With the promotion of product innovation project, this traditional product has been upgraded again, becoming the most complete enterprise in domestic milling machine specifications, varieties and categories.

Automatic forging press product enterprise is the development and production base of automatic forging press in China, and its output and technical level have always been in the leading position in China. Qiqihar Institute of Automatic Forging Press, the national technical centralized unit of automatic forging press industry, is located in the factory area. The domestic market share of large automatic forging press products is 80%. Through independent innovation, technology introduction, digestion innovation and integrated innovation, the company has improved the product grade and technical level, and now it has formed a product pattern of numerical control, heavy load, multi-grade and multi-field.

Independent innovation: independently developed TK69 series, FA series, XK2 1 series, XK28 series, CK5 1 series, CK52 series and other high-end products with independent intellectual property rights, such as floor milling and boring centers, CNC gantry boring and milling machines, CNC vertical lathes, CNC horizontal lathes, large-tonnage CNC multi-link presses, high-speed precision multi-position cold forming machines, etc. The enterprise has now become an R&D manufacturing base with the largest production scale and market share, the most complete varieties and specifications, and the products represent the national level. Since 2000, more than 50 kinds of new products/kloc-0 have been independently developed, among which 86 kinds of new products are close to the international advanced level, and 62 kinds of products have filled the domestic gap, and won 22 awards such as the scientific and technological progress award at or above the provincial level. The output value rate of new products is above 50% on average.

Industry-University-Research Cooperation: The configuration developed in cooperation with Tsinghua University pioneered the first large-scale gantry five-axis hybrid machine tool in China and was listed in the national "863" plan; Cooperate with Harbin Institute of Technology to develop high-tech sophisticated weapons manufacturing equipment such as satellite docking comprehensive test platform and missile body numerical control winding machine; Cooperate with Shanghai Jiaotong University on the basic theoretical support and application of mechanical presses. Now it has become the research and manufacturing base of Tsinghua University, Harbin Institute of Technology, Shanghai Jiaotong University, Nanjing University of Aeronautics and Astronautics, Yanshan University, harbin university of science and technology and other universities.

During the period from the late 11th Five-Year Plan to the 12th Five-Year Plan (from 2008 to 20 10), Qier Machine Tool will cooperate with domestic universities to carry out the following projects:

Cooperate with Tsinghua University to develop a super-heavy CNC floor milling and boring machine with a boring shaft diameter of 320mm, which is mainly used for processing key parts such as the third generation nuclear power equipment.

Cooperate with Shanghai Jiaotong University to develop a world-leading large servo press with a pressure tonnage of 20000KN, focusing on the processing of automobile panels.

Cooperate with Harbin Institute of Technology to develop a large composite winding/tow laying machine, focusing on aerospace processing of missile and rocket shells.

Cooperate with Nanjing University of Aeronautics and Astronautics to develop large-scale composite component tape laying machine, focusing on wing processing of large aircraft engineering.

Cooperate with Yanshan University to develop CNC bridge gantry five-axis combined turning and milling machine tool, which is mainly used for machining key large pieces of power station equipment and shipbuilding.

Cooperate with Beijing Vocational College of Mechanical and Electrical Technology to develop a large nominal power stroke cold forging press.

International cooperation: introducing Swedish AP & amp; T company's heavy CNC hydraulic press, Japan's Sakamura Co., Ltd.' s high-speed precision automatic forging press, Universal Pictures' CNC horizontal boring machine and other design and manufacturing technologies have formed independent innovation product series through digestion, absorption and secondary development. Cooperate with Italian FMT company to produce heavy CNC precision guideway grinder; The high-speed precision floor milling and boring machine produced by introducing advanced design and manufacturing technology from German Rottler Company has been successfully developed. The advanced design and manufacturing technology of German Hank Company is introduced, and a 25,000-ton heavy-duty CNC multi-position press supporting the seven-segment automobile is being implemented. Reached an agreement with Modig Company of Sweden on technical cooperation such as new workpiece feeding manufacturing system for mass production in automobile industry, high-speed five-axis gantry milling for aircraft manufacturing, and numerical control flexible fixture; We have also reached a comprehensive cooperation agreement with Insai, a world-famous Italian heavy machine tool manufacturer. By 20 10, through independent development, merger and reorganization of domestic enterprises of the same type, acquisition of international advanced source technology, expansion of capital scale and other strategic measures, the leading product technology and manufacturing level of heavy machine tools will reach the international advanced level, the contribution rate of scientific and technological progress to economic growth will greatly increase, the equipment level and labor productivity will reach the middle level of developed countries, and the production organization and management will achieve balanced production under systematic control of multi-variety batch mixed-flow network. Financial management has realized the cost control in the whole process of product marketing and manufacturing, and the quality and skill level of employees have basically adapted to the requirements of enterprise development. Qier Machine Tool Co., Ltd. has been listed in the domestic market, establishing the leading position of domestic equipment manufacturing industry.

By 20 15, through international capital operation and internationalization strategy, the company's products have occupied more than 60% of the international market, achieving the goal of "introducing world technology into China and making China lead the world", building a world-class leading heavy machine tool enterprise and ranking among the top five machine tools in the world.