At present, the acrylic sheets seen in China are basically imported or produced by Sino-foreign joint ventures, and the quality of the sheets can be said to be good. After the material is determined, it is necessary to determine the appropriate acrylic light box size. What needs to be clear is that the length of the acrylic cast plate is limited, and the maximum is 3-3.5 meters; Acrylic extruded board can be supplied in the form of coil. Theoretically, acrylic extruded board can be used to make long seamless light box signs.
Second molding
As we all know, the vacuum positioning of acrylic board requires different molds, even if it is the same word with different sizes, the mold production itself requires high precision and good quality. Because the precision and quality of mold production itself are directly related to the quality of acrylic products, the technical level of mold production is very high, and experienced technicians are needed. Our company is engaged in seamless hot stamping, screen printing, hot bending, plastic absorption, carving, bonding, polishing and polishing.
Third post-production
As mentioned above, the production of acrylic plastic light boxes and acrylic luminous characters has basically realized mechanization, and the application of some new equipment has greatly reduced the labor intensity of workers while improving production efficiency. After the acrylic plastic light box and acrylic luminous characters are basically formed, they have to go through several processes such as edge milling, router milling and polishing. Finally, the light box and luminous characters are laid with light sources and painted.
The fourth picture processing
According to the different needs of customers, the screen is directly transferred to the acrylic plate by screen printing, and then vacuum-sucked into a shape, in which there are people, animals or commodities in the screen, which can be re-sucked to form a three-dimensional effect, thus obtaining a better publicity effect.
Manufacturing technology of blister light box and acrylic luminous characters;
(1) Mould making and common moulds are all wooden moulds, which can be made once with the template saw produced by our company or with portable reciprocating data.
(2) mold deep processing: polishing and trimming to make the mold smooth and flat.
(3) Positioning the die on the suction platform and fixing the alignment position of the male die and the female die.
(4) Heating the acrylic board, the upper limit of the temperature of the main machine of the plastic suction equipment is usually set to 70℃, and the lower limit is 150℃.
(5) After heating the acrylic board to the softening temperature, put it on the (I-type and II-type) plastic suction platform.
(6) After molding, the semi-finished acrylic board is milled off by an edge milling machine.
(7) The acrylic panel for splicing acrylic characters (Note: this process is not required only for acrylic light boxes).