Power supply: tn-s 380 10% 50hz 1%.
Microwave output frequency: 2450 25MHz.
Rated input apparent power: ≤ 18KVA
Microwave output power: ≥ 12KW (continuously adjustable)
Height of entrance and exit: 60mm.
Width of conveyor belt: 500mm
Transmission speed: 0 ~ 10m/min (variable frequency speed regulation)
Yield: 15 kg/hour (flowers)
Overall dimension (length× width× height): about 7200× 650× 1700 mm.
Control: Normal control and temperature control The drying of honeysuckle is similar to that of tea and other flowers. The key lies in the process of enzyme immobilization. If the deactivation process is not done well, honeysuckle will turn black or have large color difference during drying. However, microwave inactivation requires strict temperature control. If the temperature is too low, the inactivation effect will not be achieved. If the temperature is too high, all the flowers will mature, which will affect the quality of honeysuckle. The microwave inactivation and drying equipment produced by our company has strict design and unique processing method. The process of enzyme fixation and drying can be solved by one machine, and the whole process can be completed only once. The operation is simple and convenient, which greatly saves manpower and energy consumption. Honeysuckle microwave drying and deactivation integrated patented equipment
Special equipment for drying honeysuckle: special equipment is used to maintain the original color of honeysuckle during microwave drying, and honeysuckle dew can be distilled at the same time. The equipment has been declared as a national patent.
Patent number: 2007200245 17. X
At present, honeysuckle is mainly dried by roller and kiln, which takes a long time, and the color of honeysuckle is difficult to ensure, and the flower breakage rate is high. Jinan Longtuo Microwave Honeysuckle Dryer has two functions: complete inactivation, fast drying speed, and no change or loss of the color and effective components of honeysuckle. The size of the equipment is optional, and each user can choose the appropriate equipment according to his own investment conditions. The equipment occupies a small area and only needs electricity. It is an environment-friendly and energy-saving microwave heating principle.
Microwave is an electromagnetic wave with a frequency of 300 MHz to 300 GMHz, and its direction and size are changing periodically at any time. The process of microwave heating is the direct interaction between microwave and matter, which converts UHF electromagnetic waves into heat energy. Water is a substance that strongly absorbs microwaves, and the water molecules in the material are polar molecules. Under the action of microwave, their polarity orientation changes with the change of external electromagnetic field. Microwave at 9 15MHz can make water molecules move183 billion times per second, causing molecules to collide violently and causing a series of processes such as heating and puffing, thus achieving the purpose of microwave heating. Mechanism of microwave sterilization Microwave sterilization is the result of both microwave thermal effect and biological effect. The thermal effect of microwave on bacteria is to denature protein, so that bacteria lose nutrition, reproduction and living conditions and die; The biological effect is that microwave electric field changes the potential distribution of cell membrane cross section, affects the concentration of electrons and ions around the cell, and thus changes the permeability of cell membrane. It leads to malnutrition, abnormal metabolism, disorder of structure and function, inhibition of growth and development, and death. In addition, nucleic acid (RNA) and deoxyribonucleic acid (DNA), which determine the normal growth and stable genetic reproduction of bacteria, are curled macromolecules closely connected by several hydrogen bonds. Strong enough microwave field can lead to relaxation, breakage and recombination of hydrogen bonds, thus inducing gene mutation, chromosome aberration and even breakage.
The main characteristics of microwave heating are: 1, rapid heating, microwave heating is different from traditional heating methods, it does not need heat conduction process. It makes the heated material itself become a heating body, so even the material with poor thermal conductivity can reach the heating temperature in a very short time. 2. Uniformity Regardless of the shape of each part of the object, electromagnetic waves are uniformly penetrated inside and outside the material to generate heat energy, which is not limited by the shape of the object, so the heating is more uniform and there will be no endogenous phenomenon in the external coke. 3. Energy saving and high efficiency. Because water-containing substances easily absorb microwaves and generate heat, there is almost no loss except a small amount of transmission loss. Compared with far infrared heating, microwave heating can save energy by more than 1/3. 4. Mildew-proof and sterilization, without destroying the nutrients of the material. Microwave heating has thermal effect and biological effect, so it can kill mold and bacteria at low temperature; The traditional heating method takes a long time and loses a lot of nutrients, while microwave heating is fast, which can keep the activity of substances and nutrients in food to the maximum extent. 5, advanced technology, continuous production, as long as the microwave power is controlled, heating or termination can be realized. PLC man-machine interface can be used for programmable automatic control of heating process specification, and has a perfect transmission system, which can ensure continuous production and save labor. 6. Control the safe and harmless microwave to work in the heating room made of metal, effectively restrain microwave leakage, and have no radiation hazard and harmful gas emission, residual heat and dust pollution, physical contamination and environmental pollution. Drying honeysuckle with microwave equipment can kill two birds with one stone, that is, deactivating enzymes and drying. Microwave inactivation uses the moisture of materials to form a steam environment. Coupled with the oscillation of high-frequency microwave, the enzyme removal effect is good and the material color is bright. At the same time, a part of water is lost in the process of water fixation, which saves the drying cost. After inactivation, the finished product is finished by microwave drying. The dried flowers are evenly dried and green in color, which does not destroy or change the nutritional components of the materials at all, and at the same time has sterilization function. The bacterial content of honeysuckle dried by microwave completely meets the hygienic standard required by QS food certification. According to our actual calculation, microwave drying 4 kg of flowers can produce 1 kg of dried flowers, and the drying speed is much higher than air drying. Microwave drying speed is fast, and the color and effective components of Flos Lonicerae remain unchanged, without loss. The equipment size is optional, and users can choose the appropriate equipment according to their own investment conditions. The equipment occupies a small area and only needs electricity, which is environmentally friendly and energy-saving.
Honeysuckle microwave dryer is completely sterilized by microwave inactivation and drying. The product is bright in color, and the chlorogenic acid content is 25% higher than that of ordinary drying. It can be used for drying and oil extraction of roses, deactivation and drying of honeysuckle, and making various handicrafts such as roses, honeysuckle, mint, lavender and carnation, with guaranteed quality. Advantages of microwave drying honeysuckle;
1, fast heating speed: microwave can directly heat honeysuckle inside and outside at the same time, without preheating, and it can be processed by starting the machine. In traditional manufacturing, there must be a preheating process.
2. Uniform heating: microwave inactivation and drying means that the electromagnetic wave generated by the magnetron irradiates honeysuckle evenly, and the inside and outside are heated at the same time, without scorched leaves and debris, and the product quality is good; Because the surface temperature of honeysuckle is not too high, the chlorophyll changes little, the color is green and storable, the aroma loss is less and the drying is even.
3. Great sterilization and alcoholization: Microwave treatment can achieve good insecticidal effect. The insecticidal effect of honeysuckle on insects is closely related to the dielectric properties of honeysuckle and insects. When the water content of honeysuckle is less than 65438 02%, it is beneficial to enhance the insecticidal effect and prevent the mold in honeysuckle from surviving.
4. Microwave drying of Flos Lonicerae can break the wall and improve the precipitation rate of effective components.
5. Reduce labor intensity and improve work efficiency: The microwave honeysuckle dryer adopts automatic feeding and discharging, and the operator can monitor the operation of the equipment and check the degree of flower deactivation only by pressing the button, and it only takes 1-2 people to complete the deactivation and drying.
6. Pollution-free environmental protection equipment: microwave enzyme-fixing and drying has the function of sterilization and alcoholization, which does not produce high ambient temperature, smoke and noise, and is an ideal pollution-free, energy-saving and emission-reducing environmental protection equipment in the current tea-making industry. The company's address is Jiangjiagou Industrial Park, No.6 Da Qiao Road, Licheng District, Jinan, and navigation can directly enter the toll station of Jinan Yellow River Highway Bridge.