As a traditional manufacturing company, Sany Heavy Industry is working hard to seize new opportunities arising from the rapid development of science and technology, using cutting-edge technologies such as cloud computing, big data and the Internet of Things to digitize all aspects of manufacturing, service and production. It gives new impetus to business growth and sets a new benchmark for industry transformation and upgrading for domestic and even global machinery manufacturers.
Pioneers in the Industrial Internet of Things
In recent years, due to multiple factors such as changing market demand and increasing labor costs, traditional manufacturing companies are facing unprecedented pressure to transform and upgrade. As cloud computing and big data technologies continue to mature, people are beginning to realize that the new industrial revolution with "intelligent manufacturing" as its core will become an important productivity in promoting the development of traditional manufacturing enterprises, and the Internet of Things is the key to realizing "intelligent manufacturing" The core lies.
As a world-renowned construction machinery manufacturer, Sany Heavy Industry recognized as early as 2005 that the Internet of Things would play an important role in the construction machinery industry. It is understood that Sany Heavy Industry is the first domestic company to apply GPS systems in the construction machinery industry, which can realize the identification, positioning, tracking, monitoring, diagnostic processing and enterprise production management of global equipment.
In the next exploration, Sany Heavy Industry has successively developed the "M2M remote data collection and monitoring platform" and the "ECC customer service platform", and built the first domestic construction machinery Internet of Things enterprise control center . Since then, Sany Heavy Industry has invested 1 billion yuan to establish Shugen Internet Technology Co., Ltd. (hereinafter referred to as Shugen Internet) and created China's industrial Internet empowerment platform - Gen Cloud to help various industrial segments better Innovate and transform.
Big data is the core driving force for the development of the Industrial Internet of Things
The establishment of Shugen Internet means that Sany Heavy Industry has been at the forefront of the world in the field of Industrial Internet of Things. With the help of the "Gen Cloud" platform, Sany Heavy Industry connects the entire product process from research and development to production to the Internet, and then collects and analyzes various data of the equipment to achieve engineering overview, remote control, fault diagnosis, positioning tracking, Alarm statistics and other visual management and control.
It can be seen that for traditional manufacturing companies, if they want to deploy the Internet of Things to achieve "intelligent manufacturing," the key issue is how to process and display the massive data generated by devices connected to the Internet. This involves two issues:
The first is the collection and analysis of industrial data. For example, Sany Heavy Industry. After years of technology accumulation, Sany Heavy Industry has established numerous business management and monitoring systems. The next question is how to break the data islands between these information systems, thereby integrating data resources and unifying them. Analysis and processing.
Secondly, based on the collection and analysis of relevant data such as equipment operation status, fault information, quality inspection, etc., how to conduct unified visual control of the entire production chain to truly realize "intelligent manufacturing".
Integrate business systems to create a unified management and control smart large screen
After selecting and testing many products, Tree Root Internet finally adopted DataHunter data visualization large screen to improve its industrial property management system. Networking solutions. Combined with the Internet of Things platform capabilities of "Genyun", DataHunter created four large data screens covering the entire product life cycle management, demonstrating the integration of industrial digital technology, universal application of China's manufacturing needs, and the realization of broad industry empowerment, ** * Enjoy global service capabilities and lead the five core capabilities of industrial model innovation.
This means that the GenCloud platform DataHunter data visualization large screen can help the traditional manufacturing industry complete the digital transformation of all links from manufacturing, production to service.
1. Smart factory large screen: clearly depicts Sany Heavy Industry's "intelligent manufacturing" production line.
Real-time tracking of material distribution, pump truck production parameters, quality information, and factory completion status to achieve the goals of improving work efficiency, fine processing, and ensuring safe production.
The "Pump Truck Assembly Production Line" is the core display part of this large screen.
Through real-time tracking of material supply, product polishing, fine processing and other related automated production links, it perfectly explains the most "smart" factory of Sany Heavy Industry - Factory No. 18.
In addition, in terms of material supply, the automatic batching truck is the biggest highlight of the entire production line. Based on the intelligent coordination system, the automatic batching truck can automatically batch batches according to the shortage of materials at each work station. At the same time, based on relevant data such as suppliers, materials, stamps, etc., the quality of delivered materials can be tracked in real time.
2. Global service screen: displays the company’s global business operations in real time.
Based on the geographical information of accurate surveying and mapping, enterprises can control the operating status of equipment in various places in real time through this large data screen, and make timely and effective processing and early warning for fault situations; for leasing business, through fault detection Early warning and maintenance of equipment greatly reduce customer losses.
For example, for faulty equipment that appears on the large screen, enterprise personnel only need to click to view the equipment number, fault code, fault description, alarm time and other information, thereby quickly locating the faulty component; In addition, by viewing the "Distribution of Surrounding Service Resources", you can quickly and easily understand the relevant information of the maintenance vehicle, including usage status, distance, arrival route, etc.
3. Construction machinery index screen: Real-time display of the index ranking and online status of equipment (including excavators, concrete machinery, truck cranes, pavers, and port equipment) across the country and in various provinces and cities.
It is reported that the index shows data such as the construction time and operating rate of equipment. Based on the operating rate data, the increase in fixed asset investment in the next month can be predicted, which can reflect China's macroeconomic trends to a certain extent. In addition, based on the data of each province, the direction of fixed asset investment in each province can be predicted and changes in the regional market can be analyzed in real time.
4. Big data R&D big screen: Through real-time monitoring of the equipment boom, we can accurately understand the real-time stress conditions and overload usage of the equipment, and provide research and development improvement suggestions for problems that arise in the equipment. Not only Greatly reduce research and development costs, and more importantly, ensure the safe production of enterprises.
The stress of the boom and the overload usage of the hook are two extremely important safety parameters for the crane. Relevant statistics show that every year at home and abroad, lifting equipment fails during operations, resulting in a large number of casualties and economic losses. On the one hand, if the hook has reached the scrapping standard but continues to be used or is overloaded, it will easily cause breakage and damage; on the other hand, if the crane boom is in a state of full stress for a long time, it is easy to cause structural failure as long as it is overloaded.
Through the "big data research and development" large screen, relevant personnel of the company can understand the operating parameters of the relevant components of the crane at any time, such as the real-time stress status of the boom, overload usage, etc., to ensure the safe and effective operation of the equipment.
Putting "intelligent" wings into the transformation and upgrading of the manufacturing industry
At the "Five Years of Hard Work" large-scale achievement exhibition that opened not long ago, DataHunter created data for Tree Root Internet The large visualization screen was also invited to participate in the exhibition. This is also the first time that this field has participated in a national exhibition. Not only that, the DataHunter data visualization large screen has also attracted the attention of many media such as CCTV.
▲DataHunter data visualization large screen participated in the "Five Years of Hard Work" national exhibition
▲DataHunter data visualization large screen attracted the attention of CCTV
DataHunter builds China Industrial Internet of Things Benchmark
Statistics show that by 2020, the global industrial Internet of Things market will reach US$1.7 trillion. The development of big data technology will have a huge impact on the industrial manufacturing industry. It is foreseeable that visual analysis and display services for massive data will become an important part of traditional manufacturing companies building IoT platforms.
From participating in national exhibitions to attracting the attention of CCTV, the large data visualization screen created by DataHunter for Root Internet has undoubtedly become the best practice in the field of industrial Internet of Things in China.
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