First, garlic powder:
1. Production process.
Mature garlic cloves → peeling → sorting → cleaning → deodorization → slicing → blanching → cold water rinsing and cooling → draining → low temperature.
Warm drying → crushing → sieving → packaging → warehousing of finished products.
2. Key points of process operation.
(1) Take off the coat and underwear of high-quality garlic with a large floor peeling machine or chemical method, and then sort it.
And was, soaking in 0.02-0.05%ZS-3 deodorize to deodorize, that is, retaining all effective components of garlic, and packaging.
Including spicy taste, only the peculiar smell of garlic is removed.
(2) Cut the deodorized garlic into flat pieces with uniform thickness, and then rinse in hot water at 95-98℃ 1-3.
Minutes, then quickly washed in cold water for 2-3 times, dehydrated and drained by centrifuge.
(3) placing the drained and dehydrated garlic slices in a low-temperature drying device, and keeping the temperature below 60 DEG C for 5 to 6 hours.
, until the water content is lower than 5%.
(4) screen that dried garlic slice, removing impurities, pulverizing into pow by a pulverizer, and sieving with a 80- 100 mesh sieve.
After that, it is divided into super quality, 1 grade and grade 2 quality. The color is white or milky white, or slightly yellowish, and the garlic is rich in flavor.
, moisture content below 5%, packed with aluminum foil or composite film bag, or bottled.
Second, mashed garlic:
1. Production process.
Mature garlic cloves → peeling → deodorization → grinding → paste → mixing ingredients → finished products.
Mature garlic cloves → breaking → adjusting PH→ filtering → sediment → mixing ingredients → finished products.
Mature garlic cloves → breaking → adjusting PH→ filtering → residue → mixing ingredients → finished product.
2. Key points of operation.
(1) is the same as that of garlic powder.
(2) Breaking treatment. Adding protective agent and stabilizer, vitamin B 1, and adding lemon
Citric acid adjusts the PH value to 4.0-4.5.
(3) filtration treatment. Squeeze the crushed garlic pulp and separate the residue and juice, then centrifuge the juice.
Separating the liquid into precipitate and supernatant to obtain precipitate.
(4) mixing ingredients: mixing the residue, sediment and garlic paste obtained above, and adding salt, monosodium glutamate, etc.
Seasoning to obtain pure garlic paste.
Three, garlic juice health drink:
1. Formula: garlic, hawthorn, red dates, honey, purified water, etc.
2. Production process: garlic juice → adding red dates and hawthorn extract juice → adding spices such as honey and purified water.
→ mixing and stirring the above components according to the main amount → bottling and sterilizing → finished product.
3. Key points of work operation
(1) is the same as that of garlic powder.
(2) Heat the deodorized ground floor with 3 times the weight of water for 3-5 minutes, and make it into slurry, and use it after 10d.
1200 rpm, 200 mesh filter cloth centrifuge to separate garlic, and finally use diatomite filter for fine filtration once.
(3) the allicin solution is pumped into a batching tank, and white sugar, honey, citric acid, stabilizer and the like are added for blending.
Even.
(4) fresh hawthorn extract juice, using 75 parts of white sugar and 25 parts of water to prepare 75% sugar solution, and then
Mix 0/000 part of granulated sugar solution/kloc-with 75% ethanol as an extract, and take 0/000 part of fresh hawthorn/kloc-to prepare the extract.
Heating, precipitating and filtering to obtain semi-finished hawthorn juice.
(5) Using the same method to prepare the extract of fresh jujube juice.
And (6) mixing and stirring the components according to the formula amount respectively, and uniformly mixing.
And (7) prepare a garlic juice health-care beverage with moderate sweetness and sourness, different shades and odorless taste, bottling and sterilizing to obtain a finished product.
Four, garlic wine:
1. Production process.
Mature garlic cloves → peeling → sorting → cleaning → deodorization → cleaning → crushing → leaching → centrifugal juice extraction → filtration →
Blending → bottling → finished product.
2. Key points of process operation.
(1) The preliminary technology of allicin wine is the same as that of garlic powder.
(2) After crushing Dapingdi, add 2 times more than 90% edible alcohol for extraction 15d, and then use1200rpm.
The semi-finished products of allicin wine were separated by centrifuge with 200 mesh filter cloth, and finally filtered by diatomite and fine filtered once.
(3) Beat the allicin wine into the batching tank, add the ingredients and mix evenly.
(4) The prepared allicin wine is bottled, packaged and the finished product leaves the factory.
Five, garlic oil:
1. Production process.
Mature garlic cloves → peeling, deodorizing, crushing → filling → soaking → distillation → condensation → separation → refining → finished product.
.
2. Key points of process operation.
(1) Garlic pretreatment is the same as that in garlic powder.
(2) After the deodorized garlic is crushed by a colloid mill, water with twice the weight of garlic is added and injected into a fermentation tank,
Soak at 55℃ for 3 hours.
(3) the soaked garlic slurry is put into a distillation pot for distillation, and the appropriate amount of steaming foam is120kg/hour, and the distillate is obtained.
The crude oil is separated by oil-water separator, and the distillation time should be controlled within 20 hours, and the cooler is used during distillation
The outlet temperature of cooling water is controlled below 40℃.
After refining the crude oil, the oil yield can reach 0.4-0.5%, and it can meet the export quality standard.