TenderNo。 : CDT-JZSTPKJ II-C-00 1 EPC general contracting tender document for flue gas denitrification project of 2×600MW unit of Datang Huayin Jinzhushan Power Plant Phase II expansion project Volume III Technical documents and attachments (Volume III) Preparation Office of Datang Huayin Jinzhushan Power Plant Expansion Phase II Hunan Electric Power Survey and Design Institute April 02 07 China Changsha Datang Huayin Jinzhushan Power Plant Expansion Project Phase II 2×600MW Supercritical Unit Flue Gas Denitrification EPC General Contracting Bidding Document System Volume III Bidding Technical Documents and Accessories Catalogue Appendix 1 Technical Specification Appendix 2 Scope of Supply Appendix 3 Technology. Data and delivery schedule Annex 4 Delivery schedule Annex 5 Technical service and design liaison Annex 6 Manufacturing supervision Annex 7, Organization and Management of Inspection and Performance Acceptance Test Project Annex 8 Tender Document Annex 9 Tender Document Annex 10 Variance Table Annex 1 0 Subcontracting and Outsourcing Annex 12 Large Parts Annex 13 Price List Annex 14 Performance Bond Format Annex 15 Bid Bond Annex/. 6 Attachment 17 Other issues that the bidder needs to explain Attachment 18 Bidder's bidding document system for flue gas denitrification EPC general contracting Volume III bidding documents and attachments Appendix 1 Technical specification 1 General Provisions This bidding document is applicable to the 2×600MW expansion project of Huayin Jinzhushan Power Plant in Datang, and adopts a BMCR selective catalytic reduction denitrification device. Under the conditions of designing coal type, checking coal type and treating 100 flue gas quantity, the denitrification efficiency is not less than 87. The flue gas denitrification system of this project adopts EPC general contracting mode. This tender document includes process system design, equipment selection, procurement, transportation and storage, manufacturing, civil building and structure design, technical guidance, installation, debugging, test and inspection, trial operation, assessment and acceptance, defect elimination, training, final delivery and production, etc. This is necessary in the denitration system; Can meet the needs of normal operation of the boiler. This tender document puts forward the minimum technical requirements, but not all technical requirements and applicable standards. The bidder shall provide high-quality design, equipment and corresponding services that meet the requirements of this tender document and the standards listed. The national mandatory standards on safety, fire protection, environmental protection and labor hygiene must meet their requirements. The system described in this tender document and attached drawings is for reference only, and the bidder shall propose a more optimized layout scheme, which shall be adopted after being confirmed by the tenderer. The bidder shall be responsible for the formulation of the system, the selection and arrangement of equipment, and the requirements of the tenderer cannot exempt the bidder from its responsibilities. If there is no deviation from this tender document, it will be deemed to fully meet all the requirements set forth in this tender document. No matter how big the deviation is, it must be clearly pointed out in the "difference table" of the bidding documents. If the description before and after this bidding document is inconsistent, the bidder shall clarify before bidding, and the explanation of the tenderer shall prevail if it is not clarified. This project completely adopts KKS identification system, and all technical documents provided by the bidder, including drawings and equipment, are required to adopt KKS identification system. The bidder promises to adopt the enterprise standards provided by the tenderer. The principles, methods and contents of identification were discussed at the first design liaison meeting. 1. 1 tendering principles and tendering principles 1. 1.1.1The EPC general contract for flue gas denitrification of this project adopts design, manufacturing, equipment and material supply, transportation, civil engineering and construction. 1 The bidder shall be responsible for the design, manufacture, installation, commissioning, performance and quality of the whole flue gas denitrification system, and hand it over to the tenderee after all required indicators meet the requirements. 1. 1. 1.3 After the preliminary design of flue gas denitrification system is completed, the bidder shall cooperate with the main engineering design unit and subcontractors and submit it to the tenderer for approval. The preliminary design after review will be used as a supplementary document to the contract and also as the basis for the construction drawing design. 1. 1. 1.4 The bidder can adopt 1 foreign company as the technical partner, and the technical support party of the bidder must have good international performance and advanced and mature technology, and the foreign denitration technology must have successful performance in the operation of 600MW and above units, and provide the official power of attorney or signed technology transfer letter of the foreign party of the bidding project. The technical support party of the bidder shall provide guarantee for the equipment performance guarantee promised by the bidder. The external guarantee is responsible to the bidder, and the bidder is responsible to the tenderer. The technical guarantee or technology provided by foreign investors shall be finally confirmed by the tenderer after the consent of the bidder. If the bidders of both sides have any objection to the technical guarantee provided by foreign investors, it shall be decided by the tenderer. The bidder has the performance of denitration project construction of 600MW and above units in China; When selecting subcontractors for various projects, the bidder shall recommend three or more alternative manufacturers in the bidding documents, which shall be finally determined by the tenderer at the time of contract signing or during contract execution. 1. 1. 1.5 The bidder shall provide a complete set of selective catalytic reduction SCR flue gas denitrification system, equipment and auxiliary equipment according to the actual site conditions provided and required by the tenderer, and be responsible for the general contracting of installation and commissioning of corresponding building structures and flue gas denitrification system projects. The layout of all buildings and structures of the whole flue gas denitrification system should be coordinated with the main project. The bidder shall draw up the flue gas denitration system, select equipment and arrange it according to the layout scope planned in the tender documents, and the bidder may make appropriate adjustments within the given scope according to the needs and layout requirements of its engineering design, so as to make its process flow and layout reasonable, safe and economical. 1. 1. 1.6 The bidder puts forward the water quality and quantity requirements for industrial water and cooling water for rotating equipment, the consumption of steam, instruments and miscellaneous compressed air and related parameters. The Tenderee will be responsible for providing instruments required for flue gas denitrification system and industrial water and compressed air interfaces for other purposes. The specific location of the interface will be designated by the tenderer, and the bidder will access it at the designated place without any extra cost. This clause applies to any interface in this tender document. The bidder shall be responsible for the compressed air storage tank or buffer tank required for the instrument, maintenance and other purposes of the flue gas denitrification system. 2. The tenderee will provide industrial water, steam and gas interfaces for debugging the third cigarette gas denitration system of the EPC general contracting bidding document system of the flue gas denitration project of 2×600MW supercritical unit in the second phase expansion project of Huayin Jinzhushan Power Plant in Datang, and the tenderee will provide two AC 380V power interfaces for construction electricity, and the bidder will be responsible for the future interfaces. Construction water and electricity will be charged according to the relevant regulations of the tenderer, and the bidder will be responsible for proposing the corresponding charging standards. 1. 1. 1.7 During the debugging and whole set of trial operation of the flue gas denitrification system, the power required from the start of single-machine trial operation to the end of full-load trial operation of 168h flue gas denitrification system shall be provided by the tenderee with compensation, and the electricity fee shall be charged to the bidder according to the charging standard of Hunan Electric Power Company in principle; Consumables required during commissioning of flue gas denitration system shall be borne by the bidder and included in the total contract price. 1. 1. 1.8 The fire fighting and fire alarm system in flue gas denitration system belongs to the general contracting scope of denitration project, and its design, construction and installation need to be reviewed by the fire department and completed and accepted. 1. 1. 1.9 In order to ensure the quality of all equipment in the subcontracting system of denitration system and the selection of subcontracting construction units, the tenderee participates in the whole process of bidding evaluation, technical agreement signing, equipment orders and acceptance of subcontracting equipment and subcontracting construction units. The specific process shall be implemented in accordance with the relevant regulations of the Tenderee. The bidding scope is 1.2. 1. The bidding scope is EPC general contract for 2×600MW flue gas denitrification of Datang Huayin Jinzhushan Power Plant expansion project. The bidder shall provide all design, equipment and materials within the scope of flue gas denitrification system, including on-site production, transportation, construction and installation, guidance, supervision, technical services, personnel training, debugging, test and inspection, trial operation, assessment and acceptance, performance guarantee of the whole system, all engineering and technical services and after-sales service, complete data transfer, and be responsible for environmental protection acceptance until it is qualified. 1.2.2 The technical requirements, scope of supply and service, installation, commissioning, test and acceptance specified in each part of this tender document constitute a complete technical specification system, and the EPC general contracting project of flue gas denitrification system provided by the bidder shall cover these contents, but not limited to them. 1.2.3 Interface Boundary This design boundary is the bidder's boundary. 1.2.3. 1 denitrifier inlet: outlet of liquid ammonia urea tank car. Outlet: 1 SCR device of denitration system with ammonia injection nozzle. 2. The urgently discharged ammonia gas is absorbed into ammonia wastewater through the ammonia dilution tank, and then discharged to the unit discharge tank or chemical wastewater treatment station between Units 3 and 4 by the waste water pump for treatment, and separated from the pipe rack of the tenderee's factory. 3. The bidding documents and accessories of EPC general contracting bidding document system for flue gas denitrification project of 2×600MW supercritical unit of Datang Huayin Jinzhushan Power Plant Phase II expansion project are located outside the denitration agent ammonia preparation area 1m, including waste water pump. 1.2.3.2 nitrogen purging system inlet: nitrogen cylinder outlet. Outlet: inside the denitration system. 1.2.3.3 flue gas inlet: outside the K5 column of boiler steel column behind the outlet flue of boiler economizer 1m does not include the expansion joint, flange and counter flange at the interface. Outlet: air preheater inlet flue (the specific location will be determined at the first liaison meeting). 1.2.3.4 Steam inlet of steam steaming and soot blowing: interface of denitration and soot blowing steam source of boiler body. Soot blowing steam outlet: the soot blowing system is connected to the designated position of the boiler 13.7m operation layer in a hydrophobic way. Other steam inlet and outlet: outside the area of ammonia storage, preparation and supply system and the main area of SCR reactor1m. 1.2.3.4 5 If the ash hopper of the denitration device needs to be exported, it should be the lower flange of the ash hopper. 1.2.3.5 6 process water inlet: outside the area of ammonia storage, preparation and supply system and the main area of SCR reactor1m. Outlet: inside the denitration system. 1.2.3.6 7 cooling water inlet: outside the area of ammonia storage, preparation and supply system and the main area of SCR reactor1m. Outlet: inside the denitration system. 1.2.3.7 8 The storage tanks or buffer tanks required for the 1m denitration system outside the system area of compressed air ammonia storage, preparation and supply and the SCR reactor body area shall be provided by themselves. For the scheme of using sonic soot blower and compressed air soot blower, the bidder shall provide compressed air storage tank and pressurizing device (if necessary). 1.2.3.8 9 The area of the channel, pipe rack and supporting ammonia storage, preparation and supply system, and the area outside the SCR reactor body are 1m, including the ammonia area of the ammonia pipeline from the factory to the SCR reactor system. 1.2.3.910 platforms, escalators, necessary platforms and escalators in the SCR reactor body area and platforms contacting with boilers; Datang Huayin Jinzhushan Power Plant Phase II Extension Project 2×600MW Supercritical Unit Flue Gas Denitrification EPC General Contract Bidding Document System Storage and Distribution Supply Area Denitrifying Agent Ammonia Storage 4 Maintenance Platform Volume III Bidding Technical Documents and Accessories. 1.2.3.1011Overhaul all fixed and mobile lifting facilities, their rooting structures and track beams, which are used for the maintenance of equipment and components of denitrification system. 1.2.3.11.12 heat preservation and paint design of all equipment and pipelines except SCR main steel supports outside the storage, preparation and supply system area and the SCR reactor main body area 1m range. 1.2.3.1213 is within the range of 1m, and the storage, preparation and supply system of electric and hot ammonia is outside the area of SCR reactor body. In addition, the connecting cable between the SCR reactor body area and the denitration agent ammonia production area is provided by the bidder, and the cable tray is provided by the bidder. If one end of some cables in the denitration system area is connected to the main engineering equipment of the power plant, the cables involved in this part shall be provided by the main engineering (but the prefabricated cables of DCS shall be provided by the bidder), and the bidder shall list the specifications, models and quantities of this part of cables. The design and construction of this part of the cable in the denitration area are completed by the bidder, and the boundary is outside the denitration device area1m. 1.2.3.1314 is in the range of 1m outside the area of ammonia prevention storage, preparation and supply system and the main area of SCR reactor. 1.2.3.14151m, ammonia storage, preparation and supply system area and SCR reactor body area. 1.2.3.1516 ammonia storage, preparation and supply system area and SCR reactor body area, within the range of 1m, except for SCR main steel supports and their concrete foundations. 1.2.3.1617 All equipment and connectors of the denitration system, such as flanges, companion flanges, washers, bolts, screws, welding and embedded parts, are within the scope of supply and service. If the interface is changed to complete the contract, the bidder shall not propose additional compensation fees. The bidder is responsible for the supply, cooperation and implementation, without any additional cost. 1.3 Basic design conditions of the project 1.3. 1 Overview The first phase of the expansion project of Datang Huayin Jinzhushan Power Plant is a 2×600MW supercritical coal-fired unit, which has been put into production. The second phase of the project is a 2×600MW supercritical coal-fired unit with flue gas denitration device and flue gas desulfurization device installed at the same time. 5 Datang Huayin Jinzhushan Power Plant Expansion Project Phase II 2×600MW Supercritical Unit Flue Gas Denitrification EPC General Contracting Bidding Document System Volume III Bidding Technical Documents and Accessories 1.3.2 Site Conditions and Natural Conditions 1.3.2. 1 Overview The power plant site is located in Taiping Village, Pingtang Village and Zhenxin Village, Jinzhushan Township, Lengshuijiang City, northwest of Lengshuijiang River. The factory site is adjacent to Hunan-Guizhou Railway in the east and 2.0km away from Jinzhushan Station in the southeast. The total length of the dedicated line connected with this station is about1.7 km; . There is the original provincial highway 1808 in the south, and the coal transportation road of the power plant is introduced into the factory from this road; The power plant is adjacent to provincial highway S3 12 and Shatangwan town in the west. The main road into the factory is taken out from the provincial highway S3 12 and enters the factory to the west, with a length of about140m; . 0.9 km west is Zishui; The factory site is located in the narrow shuttle zone between Hunan-Guizhou Railway and S3 12 Provincial Highway. The main workshop is composed of steam turbine room, deoxygenating room, coal bunker room and boiler room, and every two units are equipped with a centralized control building. Except for the outdoor arrangement of the boiler, the rest are arranged indoors, and the front of the boiler is sealed low. The main workshop adopts reinforced concrete structure. The arrangement of denitration equipment includes two parts. The denitration facility body is installed above the boiler air preheater bracket; The ammonia production workshop is arranged at the expansion end of the second phase desulfurization site far away from the boiler room, covering an area of about 700m2. The external roads and greening design of boiler area and ammonia workshop should be considered by the whole project. Coordinate system adopts power plant building coordinate system a and b. 1.3.2.2 Meteorological conditions Lengshuijiang City is located in the middle of Hunan Province and the middle reaches of Zijiang River, with a subtropical monsoon humid climate, abundant rainfall and four distinct seasons. The meteorological characteristic parameters reflected by the observation data of Lengshuijiang meteorological station in this area are as follows: average pressure: 986.9 hectopascals; ; Average temperature for many years:16.8℃; Extreme maximum temperature: 39.9℃; Average maximum temperature: 28.0℃ in July; Extreme minimum temperature:-10.9℃; Average minimum temperature: 5. 1℃ 1 month; Average relative humidity: 79; Average annual precipitation:1430.0mm; ; Maximum daily precipitation: July156.8mm7; Annual evaporation: 1278. 1 mm; Maximum wind speed: August 20.3m/s; Above the ground 10m, once every 50 years, 10min, average maximum wind speed: 24.9m/s; 6 Datang Huayin Jinzhushan Power Plant Expansion Project Phase II 2×600MW Supercritical Unit Flue Gas Denitrification EPC General Contracting Bidding Document System Volume III Bidding Technical Documents and Accessories Height from the Ground 10m 100 Annual Average Maximum Wind Speed: 27.5m/s; Average wind speed for many years:1.6m/s; Wind direction frequency: from 65438+February to the following February, the dominant wind direction is NNE in the hottest season, and N, NNE and WNW in the coldest season and winter. 1.3.2.3 According to the Seismic Parameter Zoning Map of China (GB18306-2001), the peak ground motion acceleration of the site is 0.05g, which is equivalent to the basic earthquake intensity ⅵ, and the characteristic period of the ground motion response spectrum is 0.35s1. 1.3.2.5 water source this project is located in lengshuijiang city, Hunan province, and enjoys a long swim in the water. The water source is endowment water, and the water intake is located in the reservoir area of Langshitan Hydropower Station under construction. 1.3.2.6 traffic and transportation conditions and restrictions: The first-phase special railway line of the power plant is connected with Jinzhushan Station of Hunan-Guizhou Railway, with a total length of about 1.7km. There are three lanes opposite Jinzhushan Station, with an effective length of 450mm m. In the second-phase project, it is planned to add two lanes to Jinzhushan Station and transform the corresponding supporting facilities to meet the requirements of new traffic volume, and add three lanes to the east side of the enterprise station in the plant. S3 12 provincial highway runs through Lengshuijiang City, east to Lianyuan and west to Xinhua. The factory site is near the provincial highway S3 12, and the road traffic is very convenient. Zishui is one of the four major rivers in Hunan Province. It flows through Lengshuijiang City for 24 kilometers and can be used for navigation of 35-ton ships all the year round. Up to Shaoyang and down to Zhexi River, it can undertake the transportation of some ground materials during power plant construction. 1.3.3 main equipment of power plant 1 The main equipment parameters of 2×600MW supercritical units related to the second phase denitrification device of Datang Huayin Jinzhushan Power Plant expansion project are shown in table 1.3— 1 7 Datang Huayin Jinzhushan Power Plant Expansion Project Phase II 2×600MW Supercritical Unit Flue Gas Denitrification EPC General Contracting Bidding Document System Volume III Bidding Technical Documents and Attachment Table 1.3— 1 Main Equipment Parameter Table Equipment Name Parameter Name Single Parameter Supercritical Parameter, Primary Intermediate Reheat, Single Furnace, Balanced Ventilation, Solid Slag, Open Layout, All-steel Frame Structure, W-flame Combustion, Evaporation of superheater of vertical internal threaded tube water wall and п-type variable pressure once-through boiler BMCR t/h 1900 superheater outlet steam pressure BMCR MPa.g 25.4 boiler superheater outlet steam temperature BMCR℃ 57 1 3 economizer outlet flue gas quantity BMCR Nm/ H 1 824669 economizer outlet flue gas temperature BMCR℃ 4 14 before and after boiler flue gas temperature correction bmcr℃124/166h291.4 per furnace volume 2 air preheater type yongke air leakage rate 6 per furnace volume 2 dust collector type double-chamber five-electric field dust removal efficiency 99.82 type and configuration 2 induced draft fan 3 m/ S wind pressure Pa motor power kW chimney 2 furnace height m 2 10 1 wood mold reinforced concrete brick sleeve chimney 2 The ash removal system of this project adopts positive pressure dense phase pneumatic ash removal system. EPC General Contract for Flue Gas Denitrification of 2×600MW Supercritical Units in Datang Huayin Jinzhushan Power Plant Phase II Extension Project Volume III In the bidding document system, the fly ash from the ash hopper of each unit economizer and the ash hopper of eight dust collectors for electrostatic precipitator is sent to the dry ash bin through the ash conveyor. 3. The unit control system adopts decentralized control system. 4 auxiliary steam parameters are 65438±0.0 ~ 65438±0.27 MPa and 320 ~ 350℃. 1.3.4 permanent service facilities of power plant 1 The circulating water of this project is secondary circulation, with the outlet temperature of cooling tower of 33℃ in summer, the design temperature of cooling water of open circulating cooling water system of 22℃, the highest temperature of 33℃ in summer and the design temperature of cooling water of closed circulating cooling water system of 38℃. 2 The air supply pressure of the compressed air system for maintenance and instrumentation is 0.4 ~ 0.8 MPa, and the maximum temperature is 50℃. The voltage and high voltage system of the auxiliary power system is 6.3kV three-phase 50Hz, and the rated voltage of the motor with rated capacity ≥200kW is 6kV. .