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Equipment maintenance system
Mechanical equipment maintenance system Part I 4.4 Facilities use management Facilities use management includes facilities technical training, personnel and machines, facilities spot inspection, key facilities management, lubrication and handover management. 4.4. 1 After the installation, commissioning and acceptance of the facilities are handed over, the person in charge of the facilities acceptance project shall prepare the equipment operation regulations, the equipment daily inspection operation instruction card, the maintenance regulations and the lubrication chart. And organize maintenance workers and users of the use department to carry out training on operation, maintenance and fault repair, and conduct assessment when necessary. 4.4.2 All new workers or those who change their jobs must undergo theoretical and practical training, and only after passing the examination can they work alone. Those who pass the examination will be issued with operation qualification certificates. The centralized management department is responsible for organizing and implementing the theoretical training and assessment of new workers; The actual operation training and assessment shall be implemented by the user department, and the assessment results shall be reported to the centralized management department as the basis for issuing the operation certificate. 4.4.3 Users of Class A facilities must be relatively stable and designated by individuals. 4.4.4 Focus on the management of key facilities and implement a daily inspection system. Three-level maintenance, preventive maintenance, regular accuracy rotation inspection, statistical analysis of downtime reasons and losses, supply of key spare parts and personal data file management are implemented. 4.4.5 Lubrication management: When the facilities are accepted and put into use, the person in charge of the facilities acceptance project shall draw a lubrication diagram of single (set) facilities of Class A and B according to the requirements of the instruction manual of the facilities. The chart specifies the lubrication parts of the facility, the variety, quantity and frequency of lubricants, and the responsible persons (users and maintenance workers) for oil change and refueling. The chart is posted in a prominent position in the facility. 4.4.5. 1 users and maintenance workers must carry out lubrication "five determinations" according to the chart: personnel, timing, quantity and fixed points, keep the lubrication parts clean and tidy, and the lubrication devices are in good condition to ensure that the facilities are in a good lubrication state. Before the end of each quarter 18 in 4.4.5.2, each workshop must submit the lubricating oil demand plan (including the time requirement) for the next quarter to the centralized management department. The centralized management department shall report to the competent minister for approval and transfer it to the purchasing department for procurement before 25th. The purchasing department of 4.4.5.3 must purchase the goods on time according to the planned brand and quantity, and put them into storage. Under normal circumstances, the oil products packed in original barrels by designated imported or domestic famous brand professional manufacturers can be put into storage without inspection, and other products can be issued and used only after passing the inspection. When 4.4.5.4 changes the supply channel due to the supply needs, or there are more advanced products to replace the oil products specified in the original lubrication chart, the procurement link must obtain the consent of the relevant personnel of the centralized management department before replacement. In 4.4.5.5, during the annual maintenance, the lubricating oil must be replaced or filtered as needed, which is usually implemented in the annual maintenance plan. 4.4.6 Handover: During the operation of two or three shifts, the user must strictly hand over the equipment, explain the equipment situation and production problems to the successor face to face, fill in the handover record, and the production team leader will check it. 4.4.7 Facilities users must strictly abide by the operating rules and the "five disciplines" in the use of facilities, carefully operate the facilities, check the facilities before starting, conduct daily inspections according to the requirements of the Operation Instruction Card for Daily Inspection of Equipment, make records in the Record Form for Daily Inspection of Facilities, and refuel and lubricate; The regional repairman must sign the spot check form for confirmation. Users should be careful when operating. If you find anything unusual, you should stop and check immediately. If they can't troubleshoot, they must report the maintenance to the mechanic and make relevant records. Do a good job of cleaning and maintaining the facilities before coming off work.

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