The sterilization machine is a machine that continuously kills microorganisms on products, packaging containers, packaging materials, packaging auxiliaries, and packages, and reduces them to within the allowable range. The sterilizer is specially designed for the laboratories of R&D institutions of universities and production units to obtain test data; casing type complete sterilization system, plate type complete sterilization system: used for fruit and vegetable puree, original juice, concentrated juice, milk, juice Beverages or similar products undergo a continuous sterilization process. Basic introduction Chinese name: sterilization machine Foreign name: sterilization machine Heating to: 138~150℃ Environmental pH value: 1~14 Equipment introduction, principles and advantages, food sterilizer, advantages, scope of application, performance characteristics, main products, tubular type Sterilization machine, ultra-high temperature sterilization machine, microwave sterilization machine, PU value, system composition, working principle, monitoring function, equipment introduction Sterilization machine sterilization machine sterilizes microorganisms on products, packaging containers, packaging materials, packaging auxiliaries, and packages. The material is heated to 138~150℃ through the sleeve heat exchanger in a continuous flow state, and is maintained at this temperature for a certain period of time (2~4 seconds). ) to achieve commercial sterility levels, and then filled in aseptic packaging containers in a sterile environment under aseptic conditions. The entire sterilization process is completed in an instant under high temperature, completely killing microorganisms and spores that can cause spoilage and deterioration of materials. At the same time, the original flavor and nutrients of the food are greatly preserved. This strict processing technology and equipment's precise handling method effectively prevents secondary contamination of food and greatly extends the shelf life of the product. The UHT process preferably adopts an in-line tube heat exchanger sterilization system because of its reliable working performance under high steam pressure and ultra-high temperature conditions, especially the continuous working time of more than ten hours, thus achieving better performance than the plate type. Sterilization systems are more widely used. Food microwave sterilizer Advantages of food sterilizer 1. The viscosity range of the product is very large, and the pH value of the use environment is 1 to 14. It is suitable for fresh milk, pasteurized milk, yogurt, colorful milk, juice, tea drinks, wine, and ice cream. Aseptic production of soy milk, milk drinks, longevity milk, jam, sauce products and other products. The quality or freshness of the products processed by the UHT sterilization system can be maintained for 3 to 6 months at room temperature under aseptic packaging. (without adding any preservatives), eliminating the cold chain; 2. The equipment is fully automatic or semi-automatic computer control, touch LCD screen operation; 3. Instantaneous processing to maintain the original flavor of the product; 4. PID temperature control system, the sterilization temperature is recorded Real-time and continuous recording on the instrument; 5. The product heat treatment process is uniform, and the heat recovery rate is as high as 90; 6. There are no contact points in the tube and no sanitary dead corners. The product will not adhere to the tube, and the corrugated tube forms high turbulence during the sterilization process. It has a self-cleaning effect during the material flow process, so it is not easy to form scaling and pollution in the tube; 7. Longer continuous operation time and better CIP self-cleaning effect; 8. Few spare parts and low operating cost. ; 9. Easy to install, inspect and disassemble, and pipeline maintenance is convenient; 10. The material is reliable and can withstand high product pressure. Scope of application: 1. High viscosity or heat-sensitive food and beverage products; 2. Products containing fiber and large pulp particles; 3. Products with high acidity that are corrosive to dead corners; 4. Low-acid, sterile products containing particles : Milk, yogurt, cream, cheese, egg liquid, chocolate, syrup, ice cream, juice, fruit juice, jam, jelly, ketchup, soy milk, salad dressing, pasty food, fats and oils, wort, Beer, wine, rice wine, tea juice, coffee drinks, etc.

Performance features 1. Control method: Microcomputer intelligent fully automatic control is used to control sterilization pressure, temperature, and time; 2. Over-temperature automatic protection device: When the set temperature exceeds the set temperature, the heating power is automatically cut off; 3. Door safety interlock device: There is pressure in the inner cavity, and the door cover cannot be opened, patented device; 4. Low water level alarm: automatically cut off the power supply when there is water shortage, audible and visual alarm, imported water cutoff detection device; 5. Leakage protection: equipped with leakage protection device; 6. Temperature dynamics Digital display, an end signal is sent out when sterilization is completed; 7. The heating, sterilization, exhaust and drying processes are automatically controlled without manual supervision; Plate pasteurizer 8. (Four modes of control, suitable for internal exhaust and belt drying Type) Mode one: heating-sterilization-exhaust; Mode two: heating-sterilization-pulse exhaust; Mode three: heating-sterilization-no exhaust, mode four: customized product configuration: Safety valve: exceeds the rating Pressure, release pressure; Handwheel: Rotating compass type to open the lid door, simple and convenient (suitable for products above 40 liters); Pressure gauge: Indicates pressure display; Sealing ring: Self-expanding sealing ring; Bottom movable wheel; Steam collection bottle: 3L, polyethylene material; (suitable for internal discharge type and drying type) It has a product medical device registration certificate, and each unit has been strictly inspected by the Technical Supervision Bureau. The main products are tubular sterilizers. The tubular sterilizers are mainly used for the sterilization and cooling of various concentrated fruit pulps and various sauces. They are fully automatic controlled by touch screen operation and equipped with self-cleaning and reverse cleaning systems. Maximum production capacity Up to 8T/h. 1. Product features: (1) It adopts stainless steel sleeve type or plate heater. This heater has the characteristics of good heating effect, energy saving and easy cleaning. (2) The control of this equipment adopts advanced PLC-PC automatic control and has a monitor. You can dynamically understand the operation of the equipment in real time at any time and monitor the processing process of the product. (3) The main driving components such as feed pump and syringe pump are all from well-known domestic and foreign brands. The equipment has 4 pumps, among which the high-power plunger pump promotes the heating operation of the materials to ensure the safe operation of the equipment. . (4) Heating and cooling sleeves are key components of the equipment. The heating and cooling sleeves of the equipment adopt a 4-layer structure and use polished seamless cold-rolled steel pipes with inner and outer walls. The material layer can withstand pressures greater than 200bar and the water layer can withstand Pressure 20bar. Microwave bag packaged food sterilizer and ultra-high temperature sterilizer are widely used in determining and updating the original formulas of milk, juice, tea drinks, milk-containing drinks, ketchup, condiments, beer, cream, ice cream, egg products, solid powder and other products. Product taste identification, color evaluation, stabilizer/emulsifier application, new product development and sample production. This experimental UHT sterilizer can completely simulate the production status of industrial sterilizers. It integrates heating, sterilization, cooling and heat recovery to truly reflect production data. It is very suitable for R&D institutions in universities and production units to obtain test data. use. 1. Features (1) This product includes three parts: regeneration, heating and cooling, and the plate and pipeline sterilization can be combined in various forms, and has two independent heating and cooling parts for online uniformity. quality. The temperature of the product can reach 150℃. All parts of the equipment that come into contact with the product are made of 316 stainless steel, the plate gaskets and seals are made of food-grade fluororubber, and the product pipeline connections use DIN sanitary pipe fittings. In terms of display output, the machine is equipped with a touch screen and PLC program control to dynamically reflect various parameters such as product temperature and flow rate, and can select a pressure gauge or digital sensor according to user requirements. Therefore, the equipment can simulate most industrial production conditions in the laboratory. (2) Covering an area of ??only 2 to 3 square meters, the minimum feeding volume is 3 to 5 liters, shortening the experimental time; material flow: 5 to 30L/h; maximum sterilization temperature: 132 to 140°C; temperature control: ±1°C; sterilization Bacteria time: 3s, 5s, 15s, 30s; cooling water consumption: 600L/h; compressed air consumption: 0.045cum/min. Spray sterilizer Microwave sterilizer Microwave sterilizer is a type of sterilizer. It is the latest sterilization equipment developed in recent years and is widely used in the food and pharmaceutical industries.

Microwave sterilization is a new technology that is efficient, energy-saving, stable, reliable, simple in equipment, easy to operate. The characteristic of the microwave sterilizer is that the equipment produces continuously, only requires electricity and does not require other energy sources. It can quickly kill bacteria in the materials. The equipment occupies a small area, is pollution-free, and is simple to operate. It does not require preheating and does not shut down. Finally there is energy loss. Less labor and high product quality. The equipment is highly advanced and is a high-tech product that cannot be replaced by other equipment. Microwave sterilization is the result of the simultaneous action of the thermal effect and biological effect of the electromagnetic field. The thermal effect of microwave on bacteria is to denature proteins, causing bacteria to lose nutrition, reproduction and survival conditions and die. The biological effect of microwaves on bacteria is that the microwave electric field changes the permeability of the cross-section of the cell membrane. As a result, the bacteria are malnourished and cannot metabolize normally. The structure and function of the bacteria are disordered, and their growth and development are inhibited and they die. In addition, the nucleic acid (RNA) and deoxyribonucleic acid (DNA) that determine the normal growth and stable genetic reproduction of bacteria are caused by the relaxation, breakage and recombination of several hydrogen bonds, thereby inducing genetic mutations, or chromosome aberrations, or even breakage. Main technical parameters of microwave sterilizer: 1. Equipment working voltage: three-phase 380V±10 2. Microwave working frequency: 2450MHz±50Hz 3. Input apparent power: ≤48KVA 4. Microwave output power: ≥30KW (adjustable) 5. Transmission method and speed: variable frequency speed regulation (0.5~5m/min) 6. Microwave leakage: in line with the national GB10436-89 standard 7. Equipment working environment: 5~40℃, relative humidity ≤80 8. Control: ordinary control or PLC man-machine Interface control. 9. Mainly used for powdery, granular, flake or colloid-like food, medicine, agricultural and sideline special products, additives, condiments, Chinese herbal materials and other products that require sterilization, mildew prevention and preservation. Specific products include: pastry sterilization equipment, moon cake sterilization equipment, etc. PU value The sterilizer is one of the key hosts on the beer packaging production line. Its main task is to kill yeast and other miscellaneous bacteria remaining in the wine liquid to ensure the biological stability of the beer and make it conducive to long-term storage. The depth of sterilization is usually expressed by the PU value (i.e. Pasteur sterilization unit, the sterilization effect caused by 1 minute at 60°C is 1 PU value). Insufficient or excessive will have an impact on the shelf life and flavor of beer respectively, so controlling the PU value within a certain range is the main technical indicator of the sterilizer. The system links the PU value with parameters such as spray water temperature and running time. The operator only needs to input the required PU value, and the computer will automatically control the spray water temperature in each temperature zone and display each parameter in the sterilizer. The PU value achieved by discharging beer. In addition, this system also has the function of automatically selecting parameters during shutdown. With the length of shutdown time, it automatically adjusts the temperature of each temperature zone to ensure that the PU value is controlled within a certain range. At the same time, this system also has functions such as working status monitoring, fault diagnosis and management, and is an intelligent "fool" control system. System components: This system is an electric-gas hybrid temperature automatic control system, which consists of a temperature primary sensing element (platinum thermal resistance Pt100), an integrated temperature transmitter, a lower computer (programmable controller), a host computer, and a solenoid valve. , pneumatic membrane valve, printer, compressed air filter pressure reducing valve, pressure transmitter, gas circuit, etc. Working Principle: The temperature of each temperature zone is converted into a 4-20mA signal by a Pt100 platinum thermal resistor and a temperature transmitter and sent to the programmable controller. The water pump pressure in each temperature zone enters the pressure transmitter through the distributor and solenoid valve and is converted to 4-20mA. After receiving the signal, it is collected sequentially by the programmable controller. On the one hand, the programmable controller performs input and output data processing and PID calculations, and on the other hand, it transmits various signals to the host computer. As a human-machine interface, the host computer can monitor the operating status and various parameters of the sterilization process in real time, provide alarms, historical trend charts and data file reports, and the operator can set the PU value, and the computer calculates the spraying of each temperature zone accordingly. Water temperature set value.

After the input temperature signal is calculated by PID, the programmable controller outputs a standard electrical control signal (0-24VDC) to the solenoid valve. The solenoid valve converts the electrical control signal (0-24VDC) into a pneumatic control signal (20-100KPa). Finally The pneumatic diaphragm valve performs automatic adjustment to control the amount of cooling water or steam passing through the heat exchanger so that the temperature of each temperature zone is controlled. In the programmable controller, the output signal of each temperature zone is linked to the water pump. That is, only when the water pump is working and the relay is closed, the pneumatic membrane valve can perform automatic adjustment. Otherwise, the regulating valve will automatically close. In addition, for the sterilization constant temperature zone and the highest temperature zone, if a certain link in the production line fails and the bottle transport mechanism stops working, the system will automatically adjust the temperature setting value according to the length of the downtime to ensure sterilization quality. When the water temperature in the high-temperature zone of the sterilizer is 2°C higher or lower than the set value, and the temperature in the sterilization constant temperature zone is 2°C lower than the set value, the host computer will pop up an alarm screen to remind the operator to pay attention. Monitoring function (1) Set the PU value and display the PU value achieved by each row of beer in the sterilizer in real time. (2) Display the temperature setting value and measured value of each temperature zone in real time. When the temperature is too high or too low, an alarm screen will pop up. (3) Display the pressure value of the water pump in each temperature zone in real time. When the pressure is insufficient, an alarm screen will pop up. (4) Indicate the switching status of each regulating valve. (5) Manually control the switching status of the regulating valve. (6) Historical trend graph display. (7) Choose whether the upper computer or the lower computer performs PID operation.