First, the raw material mixing workshop, there are 15 material mixing machines, these machines are automated, only need to press the green button, the machine can produce all the materials needed for cookies are automatically added to the machine, these materials are contained in butter, concentrate, pure water and sugar, after five minutes of mixing, the raw materials become very viscous, although it looks not Although it doesn't look like a lot, it's perfectly capable of making about 100,000 cookies. Then we need to measure the temperature of the raw materials, the temperature should be controlled at 25 to 29 degrees, if the temperature of the raw materials is greater than 29 degrees, they will stick together, if it is less than 25 degrees, they will not be able to make cookies. Now we come to the next production link, baking workshop, now the dough looks soft, in order to make better cookies, the factory needs to pour the raw materials into the crushing machine for crushing, now the crushed raw materials will fall in the assembly line, this is the roller molding machine, the molding machine will be engraved with the cookies of the brand and the pattern of the raw materials through the roller molding machine will produce round cookies.
This is the first time that a biscuit has been made.
Secondly, the roller shaping machine can produce 600 cookies per second, and the machine can continuously produce about 5 million cookies per day. Now the pressed cookies need to go into the oven one by one, the factory a **** installed 15 large ovens, these 15 ovens daily power consumption is equivalent to the power of an ordinary family for three years. The temperature of the first oven is 190 degrees, under the baking of the oven, the cookies will become fluffy, the temperature of the second oven has a temperature of about 270 degrees, under the high temperature of 270, the moisture of the cookies will be reduced. The cookies then go to the third oven, where the moisture in the cookies is only about 1%, and after ten minutes in the oven, the cookies are not only full, but also crispy. The cookies are now being transported through the assembly line for the next step, measuring.
Third, the measured cookies are moving at five meters per second through the chocolate area of the cookies, where the chocolate flows out of the pipe and forms a chocolate box on which the cookies fall. When the cookie comes to the end of the assembly line, it not only turns the cookie over, but also puts a special mark on the top of the cookie. The chocolate now needs to be cooled for another ten minutes so that the chocolate can be fixed on top of the cookie. The cookies now need to be diverted through the machine ready to go into packaging. The diverting equipment will arrange the cookies into 26 rows and then flow in an orderly fashion with the assembly line, the cookies enter the pipe and the pipe will keep wiggling so that the cookies can be moved around previously, so that the cookies are pressed together like a stack, the cookies are now going into the wrapping machine and the machine will divide the 19 cookies into groups ready to be wrapped.
Fourth, the packaging machine will automatically pack each group of cookies, the heated roller will bake the bottom of the bag as well as the ends of the bag, and then it will cut each group of packaged cookies, and the suction cups of the robotic arm will self-calibrate to extract the cookies. This automated boxing workshop requires only two workers and stone table robotic arm, each cookie box has a QR code recognition system belongs to their own QR code on the top of the cookie box recognition, will be sent to the corresponding robotic arm commands, the robotic arm to get the instructions will begin to work, each robotic arm can be loaded 20 boxes of cookies per minute. After the cookies are filled, the robots will automatically send the loaded cookies to the shipping area. This factory is no warehouse, the production of cookies will be directly through the forklift trucks for loading shipment, these cookies will be sent to various supermarkets in France.