Production equipment management system

I. Regulations on the Administration of New Equipment

Article 1 The newly-added equipment of the company shall be reported to the Equipment Management Department for the record after being approved for purchase.

Second renovation projects or the addition of electrical appliances, machinery and equipment, must be determined by the management department for feasibility technical consultation.

Article 3 In order to ensure the safe and reasonable use of equipment, a part-time equipment manager is set up to assist the management personnel in managing the equipment and guide the equipment users in this department to use the equipment correctly according to the operating procedures.

Article 4 After the equipment project is determined or the equipment is purchased, the management department is responsible for organizing the construction and installation, and is responsible for the construction and installation quality.

Article 5 Before the building is installed and used, the person in charge of the management department and the user department shall fill in the "Equipment Acceptance Registration Form".

Second, the equipment use management regulations

Article 6 Before the mechanical and electrical equipment is used, the equipment management personnel shall cooperate with the personnel department to organize operators to conduct operation training, and the maintenance department shall be responsible for arranging technicians to give explanations.

Article 7 The maintenance department shall issue the equipment operation certificate before the user can operate it, know the daily maintenance knowledge and safe operation knowledge, and be familiar with the equipment performance.

Article 8 Users should work in strict accordance with the operating procedures, seriously abide by the system of succession, and accurately fill in the prescribed operating records.

Article 9 The condition of equipment shall be checked regularly by maintenance personnel and department heads, and shall be included in the employee's work assessment.

Three, equipment transfer and scrap management regulations

Article 10 If the equipment is obsolete, does not meet the needs of work or has no reuse value, it shall apply for loss reporting and technical appraisal consultation before scrapping.

Article 11 The engineering department shall designate a special person to identify and evaluate the service life, damage, working condition, residual value, value of replacing new equipment, supply situation, etc. of the equipment, and fill in the comments and report them to the user department.

Twelfth departments will use the "scrap, loss reporting application form" together, according to the procedures for examination and approval.

Thirteenth after the approval of the application, after the new equipment is in place, the old equipment is reported as damaged or scrapped.

Article 14 The management department is responsible for handling scrapped and damaged old equipment in accordance with relevant regulations.

Four, equipment accident analysis and treatment methods

Fifteenth equipment accident, the personnel on duty to the scene for inspection, treatment, timely repair.

Article 16 Operators and parties involved in equipment accidents shall record the time, cause, degree and influence of equipment damage, and report to the person in charge.

Article 17 The personnel on duty and the relevant person in charge shall organize accident analysis, write an "accident analysis report", sign the handling opinions and report to the competent general manager.

Eighteenth major accidents, according to the procedures in a timely manner.

Article 19 After the accident is handled, the shift supervisor will store the "accident analysis report" in the equipment file.

Twentieth man-made accidents should be given administrative and economic sanctions according to the provisions of the "Regulations on rewards and punishments" and the handling authority.

Twenty-first is a natural accident equipment, maintenance and treatment, take protective measures.

Five, equipment maintenance management regulations

Article 22 The equipment supervisor shall prepare a half-year plan for equipment inspection and maintenance, fill in the "Half-year Equipment Maintenance Schedule" and submit it to the department manager for approval.

Article 23 Before the manager of the engineering department approves the implementation of the equipment maintenance plan of the engineering department for half a year, he shall review the plan and submit it to the general manager.

Article 24 Equipment management personnel shall prepare a monthly equipment maintenance schedule, and fill in the maintenance application form item by item according to the contents of the monthly schedule, and fill in the "Stop Notice" when a certain part needs power failure, water supply and gas stop during maintenance.

Article 25 The "Monthly Equipment Maintenance Schedule", "Maintenance Application Form" and "Shutdown Notice" filled out by the personnel on duty shall be submitted to the department manager, signed and issued for implementation.

Twenty-sixth personnel on duty according to the approved monthly maintenance plan, issued a "equipment maintenance task list", fill in the task list "content and requirements" column, and arrange special personnel to be responsible for the implementation.

Twenty-seventh in the "maintenance work record book" to register the dispatch items and time.

Daily maintenance and management measures of intransitive verb equipment

Article 28 In case of equipment failure in the electrical department of the company, a "Maintenance Notice" shall be filled in and signed by the maintenance supervisor.

Article 29 After receiving the notice, the personnel on duty shall immediately register the order taking time in the daily maintenance record book, arrange relevant personnel to deal with the accident in time according to the priority of the accident, and register the scheduling time in the record book.

Thirtieth after the completion of the maintenance work, the professional should fill in the relevant contents in the "Maintenance Notice" and sign it after the acceptance by the competent person.

Article 31 After the maintenance is completed, the maintenance contents shall be registered on the equipment card in time, and the quantity of materials recorded in the maintenance shall be reviewed, and the quantity of materials shall be calculated and filled in the form.

Article 32 Post the processed Maintenance Notice on the title page of the register in turn.

Article 33 In case of emergency maintenance of equipment, the head of the user department shall notify the engineering department by telephone, and the personnel on duty shall send someone to repair it first. At the same time, the user department should fill in the "maintenance notice" and the personnel on duty should fill in all kinds of records. Other procedures are the same.

Thirty-fourth maintenance can not be repaired within two days, the supervisor on duty is responsible for indicating the reasons in the register, and take special measures to repair as soon as possible.

Production workshop management system

Objective: In order to maintain a good production order, improve labor productivity and ensure the smooth progress of production, the following management system is formulated.

Scope of application: suitable for all employees in the production workshop.

First, the early meeting system.

1. Employees must arrive at the workshop five minutes before going to work every day to attend the morning meeting, and must not be late or leave early.

2. Employees must stand up straight at the morning meeting, listen carefully to the supervisor or team leader, and must not do anything unrelated to the morning meeting.

3. Team leaders of all lines must arrive at the workshop 10 minutes before going to work every day, and organize employees to hold early meetings on time.

4. The team leader of each line must convey the work situation of the day before yesterday and the production plan of the day to the employees in time at the early meeting, and the time is controlled at 15 minutes.

5. The team leader should speak loudly and forcefully at the morning meeting, giving priority to encouragement and not criticizing and scolding employees at will.

Second, the vacation system.

1. If you have to deal with special matters in person, you should ask for leave in writing two hours ago, and it will take effect only after it is signed by the supervisor and relevant leaders. You can't ask for leave on your behalf, and you can't ask for leave afterwards (if you are sick and can't ask for leave in person, you must submit a doctor's certificate afterwards), otherwise it will be treated as absenteeism.

2. Put an end to non-working hours of private leave or leave.

3. Employees shall not ask for leave more than twice a month and no more than two people a day.

4. Employee leave approval authority: (consistent with factory regulations) (1) approve the extension within one day; Approved by the workshop supervisor within three days; (3) More than three days must be approved by the production manager; (4) Continuous leave shall be handled according to the above provisions according to the accumulated days.

Third, clean the health system.

1. Employees should keep their posts clean, and articles should be placed neatly according to the specified position, and they should not be placed anywhere. The team leader should keep the desk tidy.

2. After work every day, the students on duty should clean up, and at weekends (doors, toilets, windows, production lines, equipment maintenance, fans, drinking fountains, etc.). It should be cleaned in the company).

3. Sanitary tools must be cleaned after use, placed in the designated area, and kept by special personnel, and shall not be littered, inverted or even damaged.

4. Don't litter or scribble in the company; The toilet must be washed with water every day.

Fourth, the workshop production order management system

1 ... employees should wear neat clothes at work and are not allowed to wear strange clothes. You need to change slippers when you enter the company, and your shoes should be placed neatly according to the divided areas. You must wear the brand and work clothes correctly. No personal belongings, such as mobile phone, MP3, handbag, food, etc.

2. At work, the material clerk must prepare the materials to the production line in time, and operate in strict accordance with the prescribed operating procedures, so as not to affect the smooth progress of the work.

3. Employees must keep a distance of more than 50-80cm during operation. They can't sit together. During the operation, they must wear gloves or finger covers as required. At the same time, we should consciously do self-inspection and mutual inspection. If problems are found, they should be reported to the quality inspector and team leader in time. They are not allowed to use defective materials without authorization and let unqualified products flow into the next process. They must work in strict accordance with the quality requirements.

4. Every working procedure must be inspected and supervised by the quality control department of the workshop. It is forbidden to muddle through, falsely report the quantity, cooperate with quality inspection, contradict or abuse.

Small spare parts must be put in blue plastic boxes, and only one kind of spare parts can be put in a box. Defective products found during installation must be put into red plastic boxes, and all the boxes should be arranged in a row on the left hand side of the workbench.

6. All employees must operate according to operating procedures (work instructions, inspection specifications, etc.). ), violators will be punished according to the seriousness of the case.

7. Employees are not allowed to damage materials, tools and equipment at will during operation, and offenders will be compensated according to the original price.

8. If you leave your post during working hours, you need to get the permission of the team leader and get the leave certificate before you leave, within ten minutes.

9. Pay attention to saving water and electricity at work, and turn off water and electricity at any time after work.

10. Before coming off work, you must tidy up the products, materials and countertops of this position and put the stools under the countertops.

1 1. Employees must supervise each other, and those who cover up or conceal bad behaviors will be severely punished once they are investigated.

12. Not late, leaving early or absent from any meeting or training.

13. This workshop encourages employees to advocate good suggestions, and once they are adopted, they will be rewarded according to their practical value.