The raw sugarcane in a sugar mill is first crushed into flakes or strips to make cane sugar stock, and then sent to the press to be pressed. The pressed cane juice is purified by sulfite, pre-ash and heating, sulfur fumigation and neutralization, settling and filtration processes to get the clear juice, at this time the concentration of the clear juice is about 12~14% Brix, the clear juice must be concentrated by multi-effect evaporation to 60% Brix syrup, and sulfur fumigation, filtration to make the clear syrup, the clear syrup is boiled, crystallized, centrifuged, and dried to make raw sugar. Sugarcane maturity is judged by the brix value of more than 13%, sucrose hammer meter (field testing or crushing process measurement) can be very intuitive to measure the brix value to determine the standard of sugar cane harvest.
In the sugar industry, the measurement of the hammeriness and purity of the sugar solution is not only a test of the results of the sugar production process, but also the main basis for the control of production operations. Among them, the hammertightness indicates the concentration of sugar in the sugar solution, and the purity indicates the sucrose content in the sugar solution; the measurement of the hammertightness and purity of the sugar solution and the purity of its finished products has a very important significance in the sugar industry.
A, manual testing method
Currently, the traditional measurement method still stays in the manual means of detection: sugar liquid hammer, purity and the purity of its manufactured products, manual measurement process for the inspector from the testing point sampling back to the laboratory, the high concentration of sugar and sugar products first according to the requirements of a certain weight of the liquid sugar or sugar products weighed on a balance and the corresponding weight of distilled water. and the corresponding weight of distilled water, calculate the proportion or multiples of sugar and water, and then sugar and water mixing and stirring, the formation of low concentration of sugar solution, poured into a cylinder or other containers, with sucrose hammer meter or refractometer to measure the hammer and temperature, and then take a few low concentration of sugar solution, with the spinometer to measure the spinning, and then manually calculated by the original liquid sugar hammer and purity of the value, and then the measured value recorded and handed over to the relevant operators. The whole process is very time-consuming and cumbersome, and does not provide much guidance for the production process in real time.
With the development of the sugar industry, there is an urgent need for on-line or rapid measurement devices for a number of indicators of sugar and sugar products, which can be used to understand a number of indicators of sugar in a short period of time, so as to adjust the operation in a timely manner.
Online Microwave Sugar Hammer Meter
Online Sugar Hammer Meter, also known as Online Sugar Meter, Online Sugar Meter, is one of the newest international instruments specially designed for real-time online continuous measurement of sugar pendant and concentration. MS-570 On-line Microwave Sugar Hammer Meter, which adopts the imported advanced microwave measurement technology, can measure the hammeriness and concentration of sugar on-line in real time, and is widely used in the sugar industry, food industry, beverage industry, tobacco industry, chemical industry, building materials industry, textile industry, plastics industry and so on.
MS-570 Online Microwave Sugar Hammer Meter adopts one-piece design, which greatly simplifies the installation method and saves installation cost. In addition it has a solid structure, no moving parts, the box reaches IP67 protection level, suitable for measuring conditions of harsh environments, and also provides diverse background control software so that the staff can easily collect measurement data, for the sugar factory and other industries with harsh production environments, the staff do not need to operate the meter on-site again.