Precise cooperation between rotor and stator, claw structure of working head (rotor and stator forgings manufacturing), bidirectional material suction and high shearing efficiency.

Intermittent high-shear dispersion emulsion homogenizer is a high-speed and stable rotation of the rotor, which forms comprehensive kinetic energy efficiency such as high frequency, strong circumferential tangential speed and angular speed.

Under the action of the stator, strong and reciprocating comprehensive effects such as hydraulic shear, friction, centrifugal extrusion and liquid flow collision are formed in the reasonably narrow gap between the stator and the rotor, and the material circulates in the container for the above working process, and finally the product is obtained.

2. How to use:

Application of homogenizer in soybean milk: During homogenization, soybean milk is pressed out from the slit of homogenization valve under high pressure. Fat balls, protein and other particles are micronized under the combined action of shear force, impact force and cavity effect. Forming a uniform dispersion. Prevent fat from floating and protein from depositing, increase the gloss of soybean milk and improve the stability of soybean milk.

The homogenization effect of soybean milk is influenced by homogenization pressure. Homogenization temperature and homogenization times. Homogenization pressure is limited by equipment. The pressure of 20~30MPa can be used for homogenization in soybean milk production. It is more suitable to control the temperature between 55~65℃ during homogenization. Homogenization times 1~2 times.

Homogenization process can be put before sterilization of soybean milk. It can also be placed after sterilization. The two arrangements have their own advantages and disadvantages. If homogenization is put before sterilization, the sterilization process can destroy the homogenization effect to some extent. Soy milk is prone to oil lines. However, the adoption of this process reduces the chance of pollution after sterilization. The security of storage is high. The equipment cost is relatively low. And the homogenized soybean milk is not easy to scale when it enters the sterilizer. If homogenization is put after sterilization, the above situation is just the opposite.

Application of homogenizer in raw milk: under strong mechanical action 16.7~20.6MPa, large fat globules in milk are broken into small fat globules. Make it evenly and uniformly dispersed in milk. Can effectively prevent fat globules from floating. In the production of pasteurized milk. Generally, the homogenizer is located in the first heat recovery section of sterilization. In the production of indirectly heated ultra-high temperature sterilized milk, the homogenizer is located before sterilization. In the production of directly heated ultra-high temperature sterilized milk.

The homogenizer is located after sterilization. Therefore, a sterile homogenizer should be used. Homogenization can not only prevent fat globules from floating, but also has some other advantages: the diameter of milk fat globules after homogenization is reduced, which is easy to be digested and absorbed by human body. Homogenization softens milk protein clots. Promote digestion and absorption. In the production of enzymatic cheese, homogenization can accelerate the coagulation of milk and make the flavor of milk products more consistent.

Preheating is required before homogenization. When the temperature reaches 60~65℃, the homogenization method generally adopts two-stage method, that is, the first stage of homogenization uses high pressure (16.7~20.6MPa) to break the fat globules, and the second stage uses low pressure (3.4~4.9MPa) to disperse the broken small fat globules and prevent adhesion.

Application of homogenizer in citrus juice: After centrifugal separation, the pulp particles of citrus juice have been quite homogenized. In order to further refine the particles. After centrifugation, it can be homogenized with a homogenizer at a pressure of 20~35MPa.

Application of homogenizer in flat peach pulp juice beverage: using homogenization pressure of 25~35MPa. Enhance the affinity between pectin and fruit juice, at the same time, improve the stability of fruit juice, reduce the particle size and density difference between particles, prevent the slurry from layered precipitation, and make the tissue uniform and sticky, and the taste is delicate.

Extended data:

Types of homogenizers:

A, high pressure homogenizer

1. Compared with the experimental machine in which the plunger moves vertically (up and down), the plunger can be sprayed with cooling water, thus prolonging the life of the plunger sealing ring.

2. The leaked materials will not enter the fuel tank and will not pollute the external working environment.

3. The lubricating oil in the transmission box can effectively lubricate the connecting rod and crosshead, and there is no troublesome work that the traditional equipment needs to be lubricated before starting every time.

4, cubic overall shape, stainless steel cover, beautiful and easy to operate.

5. When working, you only need 1 liter to do experiments.

Second, the homogenizer automatic homogenizer

1, remote control can be implemented: the homogenizer is attached with an electrical control cabinet, which is used to receive the signal of the previous process and control the operation of the homogenizer, as well as the pressure rise and fall of the homogenizer.

2. There is a cooling water protection device. When the cooling water pipe is cut off, the equipment will stop immediately for protection.

3. Set the pressure required for primary and secondary homogenization in advance, and automatically raise it to the pressure with good equipment after starting the equipment.

4. There is an emergency stop button on the electric control cabinet, which is used for manual emergency stop in case of emergency.

5, safety to avoid misoperation of operators, greatly improving the utilization rate of equipment.

Three, homogenizer high pressure homogenizer

Appearance:

1, fully enclosed stainless steel shape, safe, hygienic and beautiful.

2. The outer cover adopts modular modeling, which can realize rapid assembly and disassembly and is beneficial to maintenance.

Transmission part:

1, the transmission part is lubricated by the combination of splash lubrication and forced pressure lubrication, which greatly improves the safety and reliability.

2. The crankshaft is made of alloy steel forgings, which has super strength and long service life.

3. The external gear box with hard tooth surface is designed, reliable in performance and simple in maintenance.

4, equipped with a separate forced cooling system, to ensure the operation requirements of the system oil temperature, to meet the long-term stable operation of equipment.

Hydraulic end part:

1, the structural design, strength and service life of the integral pump body are reliably guaranteed.

2. Express installation and disassembly of valve core and valve seat design and installation.

3. The valve seat adopts double-sided design, which has double service life.

4. The sanitary pressure diaphragm gauge is used to display the pressure, and the reliable performance comes from the pressure gauge manufacturers of world brands.

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